Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Fine blanking technology on largesize involute ring gear
Authors:  
Unit:  
KeyWords:  
ClassificationCode:TG386
year,vol(issue):pagenumber:2021,46(1):148-153
Abstract:

 For the structural characteristics of large-size involute ring gears, combining the characteristics of fine blanking process, the technical difficulties of manufacturing technology for fine blanking gear were analyzed, and a fine blanking die was designed. Then, a convex reverse pressure plate structure and a narrow side die structure were specifically developed to fulfill the three-directional compressive stress required in the fine blanking process. Based on the structure characteristics of convex reverse pressure plate and narrow side die, the numerical simulation experiments of the large-size involute ring gear and the manufacturing experiments of fine blanking gear  were carried out, and the processed parts were tested. The results show that the shear surface of large-size involute ring gear processed by fine blanking has no tearing, and under the action of three-directional compressive stress, the material in the deformation zone of tooth undergoes large plastic deformation resulting in work hardening to greatly improve the hardness and abrasion performance of teeth. The surface hardness of root for tooth of processed ring gear parts reaches 384 HV, and the surface hardness of tooth side is lower than that of tooth root with the maximum hardness of 344 HV. In addition, the teeth of ring gear parts have the higher residual compressive stress through fine blanking, which improves the fatigue resistance of teeth for part and effectively increases the service life of parts. Finally, the tangential residual compressive stress of teeth for part is 290.4 MPa, and the axial residual compressive stress is 455.6 MPa.

 
Funds:
AuthorIntro:
作者简介:杨泽亚(1995-),男,硕士研究生 E-mail:yangzy017@qq.com 通讯作者:杜贵江(1973-),男,学士,研究员,硕士生导师 E-mail:dgj99@163.com
Reference:

 [1]周开华. 简明精冲手册[M].北京: 国防工业出版社,1993.


Zhou K H. Manual of Fine Blanking [M]. Beijing: National Defense Industry Press, 1993.

[2]涂光祺. 精冲技术 [M]. 北京: 机械工业出版社, 2006.

Tu G Q. Fine Blanking Technology [M]. Beijing: China Machine Press,2006.

[3]邓和平. 信息齿板精冲成形工艺优化及模具研发[D]. 重庆:重庆理工大学,2019.

Deng H P. Die Development and Process of Optimization in Fine Blanking Forming of Signal Plate[D]. Chongqing: Chongqing University of Technology, 2019.

[4]赵彦启, 肖振沿,刘金菊,等.大型零件精冲尺寸精度控制[J].锻压技术,2020,45(4):57-61.

Zhao Y Q, Xiao Z Y, Liu J J, et al. Size accuracy control of largescale parts on fine blanking[J]. Forging & Stamping Technology,2020,45(4):57-61.

[5]冯文杰, 刘吉,陈莹莹,等.内斜齿轮冷挤压成形工艺方案[J].锻压技术,2019,44(4):95-100.

Feng W J, Liu J, Chen Y Y, et al. Cold extrusion forming process of internal helical gear[J]. Forging & Stamping Technology,2019,44(4):95-100.

[6]牛江坡,吕琳,邓雨辰,等.闭挤式精冲变形区力热行为及其对成形的影响[J].热加工工艺,2020,49(21):71-75,78.

Niu J P, Lyu L, Deng Y C, et al. Mechanical-thermal behavior of closed extruded precision blanking deformation zone and its influence on forming[J]. Hot Working Technology, 2020,49(21):71-75,78.

[7]邓明, 王正立, 吕琳. 闭挤式精冲变形区应力状态对断裂损伤的影响[J]. 塑性工程学报, 2011, 18(1): 67-71.

Deng M, Wang Z L, Lyu L. Influence of the stress state of deformation area on fracture damage during closed extruding fineblanking [J]. Journal of Plasticity Engineering, 2011, 18(1): 67-71.

[8]韩济才, 周杰, 吕琳, 等. 精冲摩擦片齿部变形区的显微力学行为分析[J]. 塑性工程学报, 2017, 24(5): 113-116,124.

Han J C, Zhou J, Lyu L, et al. Analysis of the micro mechanical behavior of tooth deformation zone in fine blanking friction plate[J]. Journal of Plasticity Engineering, 2017, 24(5): 113-116,124.

[9]Zheng Q, Zhuang X, Hu J, et al. Formability of the heat-assisted fine-blanking process for 304 stainless steel plates[J]. Materials Characterization, 2020, 166:1-12.

[10]Thipprakmas S. Finiteelement analysis of Vring indenter mechanism in fineblanking process [J]. Materials & Design, 2009, 30(3): 526-531.

[11]Thipprakmas S, Jin M. Investigation mechanism of Vring indenter geometry in fineblanking process[J]. Key Engineering Materials, 2009, 410-411: 305-312.

[12]Zhao Z, Zhuang X C, Xie X L. An improved ductile fracture criterion for fineblanking process[J]. Journal of Shanghai Jiaotong University: English Edition, 2008, 13(6): 702-706.

[13]张杰. 精冲断裂裂纹扩展有限元算法研究[D]. 上海:上海交通大学, 2007.

Zhang J. Research on Algorithm of FEM Simulation of Crack Propagation in Fineblanking[D]. Shanghai: Shanghai Jiao Tong University, 2007.

[14]钟少基, 黄诗君. 基于数值模拟的厚板精冲件剪切面缺陷研究[J]. 塑性工程学报,2018,25(2): 79-85.

Zhong S J, Huang S J, Study on shear surface defects of heavy plate blanking parts based on numerical simulation[J]. Journal of Plasticity Engineering, 2018, 25(2): 79-85.
Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com