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Title:Heat treatment scheme for support plate screw formed by upsetting
Authors: Wang Qiang  Luo Lin  Liu Ziyang 
Unit: Chengdu Aircraft Industrial (Group) Co.  Ltd. 
KeyWords: support plate screw  upsetting  wedge load  heat treatment  process capability index 
ClassificationCode:TG316
year,vol(issue):pagenumber:2021,46(2):180-184
Abstract:
The support plate screws formed by upsetting process are widely used in aircraft assembly. Therefore, according to the material characteristics of cold upsetting wire and the experience of fastener industry, the cost-efficient preliminary heat treatment scheme of pre-heat treatment of tempering + final heat treatment of tempering was determined. In order to verify the reliability of processing technology, the wedge load tension test was conducted according to the installation and use of product, and the process capability analysis of the test results was conducted. The result proves that the preliminary heat treatment scheme has potential quality hazards with the product process capability index Cpk<0.67. After the physical and chemical test and analysis on the products with potential quality problems, it is proved that the uneven streamlines and grains of the original heat treatment scheme are the main reason why the products do not meet the quality requirements. Furthermore, the pre-heat treatment process of annealing at low temperature and the process of quenching+tempering after upsetting was adopted, and then the wedge load tension test and the metallographic examination were carried out to verify the process capability index Cpk>1.67. Thus, the product manufacturing process meets the use requirements, and the quality of processed product is stable.
Funds:
AuthorIntro:
王强(1972-),男,工程硕士,高级工程师,E-mail:sur.f@163.com
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