Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:NC bending process and significance analysis on structural parameters of TA18 medium strength titanium alloy tube
Authors: Liu Dahai  Chen Jindong  Li Bo  Li Zhi  Qiu Wenqing  Guo Zhenghua 
Unit: Nanchang Hangkong University 
KeyWords: TA18 medium strength titanium alloy tube NC bending virtual orthogonal test significance analysis ABAQUS 
ClassificationCode:TG386
year,vol(issue):pagenumber:2021,46(4):156-165
Abstract:

The finite element model of numerical control (NC) bending process for TA18 medium strength titanium alloy tube was established based on ABAQUS platform, and the reliability of the model was evaluated. Through virtual orthogonal test, the significance of influence for structure and process parameters on the NC bending process of TA18 medium strength titanium alloy tube was researched. The comprehensive researches from the four aspects of wall thinning ratio,cross section deformation ratio, wall thickening ratio and springback angle show that the influence degree of different factors on the bending of TA18 medium strength titanium alloy tube is as follow: relative bending radius, bending angle, mandrel protrusion length, clearance between mandrel and tube, bending speed, friction coefficient between mandrel and tube, and friction coefficient between block and tube. For the parameter level selected in this paper, under the structural parameters of relative bending radius r/d=3.0 and bending speed  v=0.8 rad·s-1, as well as the process parameters of bending angle θ=90°, mandrel protrusion length e=3 mm, clearance between mandrel and tube δ=0.3 mm, friction coefficient between mandrel and tube f1=0.2 and friction coefficient between block and tube f2=0.2, the quality of NC bending for TA18 medium strength titanium alloy tube is the best.

Funds:
江西省重点研发计划项目(20202BBEL53011);江西省重大科技研发专项项目(20194ABC28001)
AuthorIntro:
刘大海(1981-),男,博士,副教授 E-mail:liudahai.hit@gmail.com 通讯作者:陈劲东(1996-),男,硕士研究生 E-mail:15079906265@163.com
Reference:


[1]杨建朝, 席锦会, 杨亚社, 等. 航空航天用TA18钛合金管材的研发及应用
[J]. 钛工业进展, 2014, 31(4): 6-10.


Yang J C, Xi J H, Yang Y S, et al. Research and application of TA18 titanium alloy tube in aerospace industry
[J]. Titanium Industry Progress, 2014, 31(4): 6-10.



[2]鲁世强, 方军, 唐金星, 等. 不同模具组合对0Cr21Ni6Mn9N不锈钢管数控弯曲成形质量的影响
[J]. 中国机械工程, 2016, 27(12): 1673-1678.


Lu S Q, Fang J, Tang J X, et al. Effects of different die sets on forming quality of 0Cr21Ni6Mn9N stainless steel tube during NC bending
[J]. China Mechanical Engineering, 2016, 27(12): 1673-1678.



[3]唐金星. 多模具约束下管材数控弯曲成形数值模拟研究
[D]. 南昌:南昌航空大学, 2015.


Tang J X. Numerical Simulation Study of Tube NC Bending Forming under Mulit-die Constraints
[D]. Nanchang: Nanchang Hangkong University, 2015.



[4]林艳. 薄壁管数控弯曲成形过程失稳起皱的数值模拟研究
[D]. 西安:西北工业大学, 2003.


Lin Y. Numerical Simulation of Wrinkling Onset During the NC Bending Process of Thin-walled Tube
[D]. Xi′an: Northwestern Polytechnical University, 2003.



[5]Liang C, Lu S Q, Fang J, et al. Effect of clearance on cross section deformation and wall thickness variation of TA18 high strength titanium tube in NC bending
[J]. Journal of Plasticity Engineering, 2017, 24(6): 87-93.



[6]Jiang Z Q, Yang H, Zhan M, et al. Coupling effects of material properties and the bending angle on the springback angle of a titanium alloy tube during numerically controlled bending
[J]. Materials and Design, 2009, 31(4): 2001-2010.



[7]Jiang Z Q, Yang H, Zhan M, et al. Establishment of a 3D FE model for the bending of a titanium alloy tube
[J]. International Journal of Mechanical Sciences, 2009, 52(9): 1115-1124.



[8]江志强, 杨合, 詹梅, 等. 模具与管材不同配合条件下中强TA18厚壁钛管数控弯曲变形行为
[J]. 塑性工程学报, 2011, 18(1): 21-27.


Jiang Z Q, Yang H, Zhan M, et al. Deformation behaviors of medium-strength TA18 thick-walled tubes during NC bending under various contact conditions between tube and dies
[J]. Journal of Plasticity Engineering, 2011, 18(1): 21-27.



[9]Fang J, Liang C, Lu S Q, et al. Effect of boosting velocity on forming quality of high-strength TA18 titanium alloy tubes in numerical control bending
[J]. Key Engineering Materials, 2017, 4534: 197-201.



[10]Fang J, Liang C, Lu S Q, et al. Effect of geometrical parameters on forming quality of high-strength TA18 titanium alloy tube in numerical control bending
[J]. Transactions of Nonferrous Metals Society of China, 2018, 28(2): 309-318.



[11]Zhan M, Jiang Z Q, Yang H, et al. Numerically controlled bending performance of medium strength TA18 titanium alloy tubes under different die sets
[J]. Science China Technological Sciences, 2011, 54(4): 841-852.



[12]Zhan M, Huang T, Jiang Z Q, et al. Determination of process parameters for the NC bending of a TA18 tube
[J]. The International Journal of Advanced Manufacturing Technology, 2013, 68(1): 663-672.



[13]Zhan M, Huang T, Zhang P P, et al. Variation of Young′s modulus of high-strength TA18 tubes and its effects on forming quality of tubes by numerical control bending
[J]. Materials and Design, 2014, 53: 809-815.



[14]王艳, 杨合, 李恒, 等. 数控弯曲下TA18高强钛管回弹对壁厚减薄和截面畸变的影响
[J]. 稀有金属材料与工程, 2012, 41(7): 1221-1225.


Wang Y, Yang H, Li H, et al. Effect of springback on wall thinning and section distortion for high strength TA18 tube in NC bending
[J]. Rare Metal Materials and Engineering, 2012, 41(7): 1221-1225.



[15]HB 5145—1996, 金属管材室温拉伸试验方法
[S].


HB 5145—1996, Tensile test method for metal pipes at room temperature
[S].



[16]赵彦涛, 陶现宾, 李学敏, 等. 基于ABAQUS的铝合金薄壁管数控弯曲成形仿真分析
[A]. 第十二届中国CAE工程分析技术年会
[C]. 长春,2016.


Zhao Y T, Tao X B, Li X M, et al. Simulation analysis of aluminum alloy thin-walled tube NC bending forming based on ABAQUS
[A]. The 12th China CAE Annual Conference
[C]. Changchun,2016.

Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com