Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Extrusion rheological law on continuous steel-wire-reinforced aluminum-based composite bar based on Deform-2D
Authors: Liu Mingfu  Zhang Cunsheng  Meng Zijie Yang Wenjie  He Haixin 
Unit:  
KeyWords:  
ClassificationCode:TG31
year,vol(issue):pagenumber:2021,46(9):177-183
Abstract:

 The extrusion mold of continuous fiber-reinforced aluminum-based composite bar was designed, and the 2D numerical simulation of the entire extrusion process was conducted based on of Deform-2D software. Then, the rheological laws of material and the distribution characteristics of each physical field on the welding path were studied during the extrusion process of composite profiles, and the aluminum-based composite bar  reinforced by continuous steel wire was obtained by extrusion experiment. The results show that the stress concentration on the steel wire is caused by the triaxial compressive stress and the uneven flow of billet in the welding chamber. In the extrusion process of composite profile, the bonding between steel wire and aluminum matrix firstly depends on the welding pressure in the welding chamber, and its adhesion outside the port of mold depends mainly on the extrusion temperature. In the welding path, the higher extrusion temperature, welding pressure, strain and strain rate are beneficial to the welding of the profile weld and its interface. However, during the extrusion process, the flow of the aluminum matrix is affected by the fibers, and it also has a certain impact on the embedding position and the force state of the fibers.

Funds:
国家自然科学基金资助项目(51975330);山东省重大科技创新工程项目(2019JZZY010360)
AuthorIntro:
刘明甫(1994-),男,博士研究生 E-mail:liumf@mail.sdu.edu.cn 通信作者:张存生(1980-),男,博士,教授 E-mail:zhangcs@sdu.edu.cn
Reference:

 [1]Zhang C, Wang C, Zhang Q, et al. Influence of extrusion parameters on microstructure, texture, and second-phase particles in an Al-Mg-Si alloy [J]. Journal of Materials Processing Technology, 2019, 270: 323-334.


 


[2]Zhang C, Wang C, Guo R, et al. Investigation of dynamic recrystallization and modeling of microstructure evolution of an Al-Mg-Si aluminum alloy during high temperature deformation [J]. Journal of Alloys and Compounds, 2019, 773: 59-70.


 


[3]Weidenmann K A, Fleck C, Schulze V, et al. Materials selection process for compound-extruded aluminium matrix composites [J]. Advanced Engineering Materials, 2005, 7 (12): 1150-1155.


 


[4]Kleiner M, Schikorra M. Simulation of welding chamber conditions for composite profile extrusion [J]. Journal of Materials Processing Technology, 2006, 177 (1-3): 587-590.


 


[5]Yu J, Zhao G, Chen L. Analysis of longitudinal weld seam defects and investigation of solid-state bonding criteria in porthole die extrusion process of aluminum alloy profiles [J]. Journal of Materials Processing Technology, 2016, 237: 31-47.


 


[6]Yu J, Zhao G. Interfacial structure and bonding mechanism of weld seams during porthole die extrusion of aluminum alloy profiles [J]. Materials Characterization, 2018, 138: 56-66.


 


[7]Taban E, Gould J E, Lippold J C. Dissimilar friction welding of 6061-T6 aluminum and AISI 1018 steel: Properties and microstructural characterization [J]. Materials & Design, 2010, 31 (5): 2305-2311.


 


[8]Springer H, Kostka A, Payton E J, et al. On the formation and growth of intermetallic phases during interdiffusion between low-carbon steel and aluminum alloys [J]. Acta Materialia, 2011, 59 (4): 1586-1600.


 


[9]Kimura M, Suzuki K, Kusaka M, et al. Effect of friction welding condition on joining phenomena and mechanical properties of friction welded joint between 6063 aluminium alloy and AISI 304 stainless steel [J]. Journal of Manufacturing Processes, 2017, 26: 178-187.


 


[10]Schulze A, Dahnke C, Tekkaya A E. Developments in composite extrusion of complex profiles for automotive applications [J]. Materials Today: Proceedings, 2019, 10: 217-225.


 


[11]Dahnkea C, Kolpaka F, Kloppenborga T, et al. Manufacturing of reinforced profiles by means of combined continuous and discontinuous composite extrusion [J]. Materials Today: Proceedings, 2019, 10: 201-208.


 


[12]Schwane M, Dahnke C, Haase M, et al. Composite hot extrusion of functional elements [J]. Advanced Materials Research, 2014, 1018: 223-228.


 


[13]Schwane M, Citrea T, Dahnke C, et al. Simulation of composite hot extrusion with high reinforcing volumes [J]. Procedia Engineering, 2014, 81: 1265-1270.


 


[14]Citrea T, Dahnke C, Gagliardi F, et al. Optimization of porthole die for non-symmetric composite profiles [J]. Materials Today: Proceedings, 2015, 2(10): 4778-4785.


 


[15]Schwane M, Kloppenborg T, Haase M, et al. Approaches for the simulation of composite extrusion-possibilities and limits [J]. Materials Today: Proceedings, 2015, 2(10): 4771-4777.


 


[16]Dahnke C, Pietzka D, Haase M, et al. Extending the flexibility in the composite extrusion process [J]. Procedia CIRP, 2014, 18: 33-38.


 


[17]Dahnke C, Hilbring J, Kloppenborg T, et al. Investigations for the embedding of functional elements in the composite extrusion process [J]. Materials Today: Proceedings, 2015, 2(10): 4763-4770.


 


[18]Reeb A, Weidenmann K A. Influence of heat treatment on microstructure and mechanical properties of the interface in an EN AW-6082/1.4310 composite extrusion [J]. Composite Interfaces, 2017, 24(8): 779-800.

Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com