Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Coarse grain problem in isothermal forming forgings for 2618 aluminum alloy support
Authors:  
Unit:  
KeyWords:  
ClassificationCode:TG146.2+1;TG319
year,vol(issue):pagenumber:2022,47(1):30-35
Abstract:

 2618 aluminum alloy is widely used in the aerospace industry because of its good heat resistance, good plasticity in hot state and good process performance during plastic deformation. However, due to the low content of trace elements that inhibit grain growth in 2618 aluminum alloy, the forgings often suffer from coarse grain problem during plastic deformation resulting in reducing the mechanical properties and affecting the quality of forgings. Therefore, two kinds of 2618 aluminum alloy original bars, namely, Φ165 mm produced in China and Φ160 mm imported from abroad, were used respectively, and the 2618 aluminum alloy support forgings were forged by isothermal forming technology. The research results show that the support forgings made of Φ165 mm 2618 aluminum alloy extruded bar produced in China has obvious coarse grains after heat treatment, and the whole process of isothermal die forging and heat treatment of the original materials was studied by the actual forgings in proportion. It is found that the Φ165 mm 2618 aluminum alloy original bar produced in China has a subcrystalline structure of 3-5 mm at the outer edge after the coarse grain ring is removed, which is a transitional structure that quickly grows into coarse grains when heated, and it must be removed in advance. Based on this, a solution is proposed to solve the coarse grain problem, and the support forgings with the grain size meeting the requirements are obtained, which provides an effective method for solving the coarse grain problem of 2618 aluminum alloy forgings.

Funds:
AuthorIntro:
作者简介:李宏伟(1974-),男,学士,高级工程师 E-mail:15046786858@139.com 通信作者:袁林(1979-),男,博士,教授 E-mail:yuanlin@hit.edu.cn
Reference:

 [1]王祝堂.铝合金轮毂工业的发展[J].轻合金加工技术,1994,(3):17-22.


Wang Z T. The development of aluminum alloy wheel industry [J]. Light Alloy Processing Technology,1994,(3): 17-22.

[2]郭灵,王淑云,林海.先进航空材料及构件锻压成形技术[M].北京:国防工业出版社,2011.

Guo L, Wang S Y, Lin H. Forging and Forming Technology of Advanced Aviation Materials and Components[M]. Beijing: National Defense Industry Press,2011.

[3]王祝堂,张新华.汽车用铝合金[J].轻合金加工技术,2011,39(2):50-53.

Wang Z T, Zhang X H. Aluminum alloy for automobile [J]. Light Alloy Processing Technology,2011,39(2):50-53.

[4]刘鹏辉,郭鸿镇,王涛.等温锻造温度对 7050 铝合金组织与性能的影响[J].金属铸锻焊技术,2009,38(1):107-109.

Liu P H, Guo H Z, Wang T. The effect of isothermal forging temperature on microstructure and properties of 7050 aluminum alloy[J]. Metal Casting, Forging and Welding Technology,2009,38(1):107-109.

[5]刘文胜,郭伦文,马运柱,等.2A14 铝合金热变形的显微组织及流变行为[J].中国有色金属学报,2013,23(8): 2091-2097.

Liu W S, Guo L W, Ma Y Z, et al. Microstructure and rheological behavior of 2A14 aluminum alloy during hot deformation[J].The Chinese Journal of Nonferrous Metals, 2013, 23(8): 2091-2097.

[6]孟庆通,庞克昌,王晓英.钛合金整体叶盘等温锻造技术[J].上海钢研,2006,(2):16-18.

Meng Q T, Pang K C, Wang X Y. Isothermal forging technology of titanium alloy blisk[J]. Shanghai Iron and Steel Research Institute,2006,(2):16-18.

[7]吕炎. 锻压成形理论与工艺[M].北京:机械工业出版社,1991.

Lyu Y. Theory and Technology of Forging and Forming[M]. Beijing: China Machine Press, 1991.

[8]Altan T.现代锻造(设备,材料和工艺)[M].北京:国防工业出版社,1982. 

Altan T. Modern Forging (Equipment, Material and Technology) [M]. Beijing: National Defense Industry Press, 1982.

[9]黄光胜,汪凌云,陈华,等. 2618铝合金的热变形和加工图[J].中国有色金属学报, 2005, 15(5): 763-763.

Huang G S, Wang L Y, Chen H, et al. Thermal deformation and processing drawing of 2618 aluminum alloy[J]. The Chinese Journal of Nonferrous Metals, 2005, 15(5): 763-763.

[10]傅高升,陈文哲,钱匡武. 罐用铝材高温流变应力行为的研究[J]. 特种铸造及有色合金,2005,25(9):513-516.

Fu G S, Chen W Z, Qian K W. Research on high temperature flow stress behavior of aluminum cans[J]. Special Casting & Nonferrous Alloys, 2005,25(9):513-516.

[11]洪慎章,曾振鹏. 起落架轮毂等温模锻工艺[J]. 航空制造技术, 2002,(2): 57-59.

Hong S Z, Zeng Z P. Isothermal die forging process of landing gear wheel[J]. Aeronautical Manufacturing Technology, 2002, (2): 57-59.

[12]Shan D B, Xu W C, Lu Y. Study on precision forging technology for a complex-shaped light alloy forging[J]. Journal of Materials Processing Technology,2004, 151(9): 289-293.

[13]Tang J W, Chen L, Zhao G Q,et al. Formation mechanism and evolution of surface coarse grains on a ZK60 Mg profile extruded by a porthole die[J]. Journal of Materials Science & Technology, 2020, (12):88-102.

[14]李亚红,张春波,张宏伟. 2A50 铝合金模锻件粗晶缺陷分析[J]. 轻合金加工技术,2014, (7): 40-42.

Li Y H, Zhang C B, Zhang H W. Analysis of coarse grain defects in 2A50 aluminum alloy die forgings[J]. Light Alloy Processing Technology,2014, (7): 40-42.

[15]Dougherty L M, Robertson I M, Vetrano J S. Direct observation of the behavior of grain boundaries during continuous dynamic recrystallization in an Al-4Mg-0.3Sc alloy[J]. Acta Materialia,2003, 51(15):4367-4378.

[16]YS/T 591—2006,变形铝合金热处理规范[S].

YS/T 591—2006,Heat treatment of wrought aluminium and aluminium alloys [S].

[17]GB/T 3191—2019,铝及铝合金挤压棒材[S].

GB/T 3191—2019,Extrusion rods and bars of aluminium and aluminium alloys [S].
Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com