Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Optimization design of strip blanking blade of multistation progressive die for complex automotive structural parts
Authors:  
Unit:  
KeyWords:  
ClassificationCode:TG386
year,vol(issue):pagenumber:2022,47(1):153-160
Abstract:

 The strip blanking blade of complex automotive structural part is designed according to its unfold outline. Because the contour line is a complex curve, the blade of different shapes makes its design more complicated. Therefore, based on the cutting concept at the inflection points of concave feature for contour curve, an optimization design method of blanking blade was proposed. First, the characteristics of the strip and its blade were summarized, analyzed and studied, and the general design criteria of blanking blade was proposed. Then, depending on the requirements of the blade convexity, the concave points of the contour curve relative to the blanking area were extracted. Based on the concave pole points, the cutting lines were made along the feeding direction, and the blanking was cut into several special-shaped areas. Furthermore, based on the area ratio of the special-shaped area to its rectangular containment box, the segmentation lines of the blanking area were optimized, and the blade segmentation schemes were obtained. Finally, the optimization layout scheme of the blanking blade station was obtained by constructing the minimum distance between the center of the combined blanking force for each blade and the center of the blanking die. The examples show that the blanking blades obtained by the optimized design meets the requirements of convexity quality, which provides strong support for strip automated intelligent design in the multi-station progressive die.

Funds:
容桂科技计划项目(容桂经发(2017)27号-8)
AuthorIntro:
作者简介:李 贵(1983-),男,博士,副教授 E-mail:leegui2030@wust.edu.cn
Reference:

 [1]   袁博, 陈淑花, 于来宝, 等. 空调蒸发器边板零件多工位级进模设计[J]. 锻压技术, 2021, 46(8):138-142.


Yuan B, Chen S H, Yu L B, et al. Design on multistation progressive mold for side plate parts of air conditioning evaporator[J]. Forging & Stamping Technology, 2021, 46(8):138-142.

[2]   赵殿明, 王利, 黄昭明, 等. 多弯角车身钣金件多工位级进模设计与应用[J]. 锻压技术, 2020, 45(3):125-130.

Zhao D M, Wang L, Huang Z M, et al. Design and application of multiposition progressive die for multiangle car body sheet metal parts[J]. Forging & Stamping Technology, 2020, 45(3):125-130.

[3]   Li G, Zhou M, Wang W, et al. Accurate trimming line optimization of multistation progressive die for complex automotive structural parts[J]. International Journal of Advanced Manufacturing Technology, 2018, 95(1-4):1185-1203.

[4]   雷贺功, 孙厚芳, 刘汉雄. 遗传模拟退火算法在冲裁件优化排样中的应用[J]. 现代制造工程, 2004,(6):55-57.

Lei H G, Sun H F, Liu H X. Application of genetic simulated annealing algorithm in optimal layout for blanking part[J]. Modern Manufacturing Engineering, 2004,(6):55-57.

[5]   Zhang Z B,Liu Y Q,Du T,et al. Blank design and formability prediction of complicated progressive die stamping part using a multistep unfolding method[J]. Journal of Materials Processing Technology, 2008, 205(1-3):425-431.

[6]   唐伟萍, 王坤, 黄欣. 矩形件二维正交排样的一种混合遗传算法[J]. 锻压技术, 2021, 46(10):106-111.

Tang W P, Wang K, Huang X. A hybrid genetic algorithm on twodimensional orthogonal layout for rectangular parts[J]. Forging & Stamping Technology, 2021, 46(10):106-111.

[7]   Li X D, Zhan X H. Digital strip layout design of multistation progressive die[J]. Applied Mechanics & Materials, 2014, 687-691:3433-3436.

[8]   徐幼林, 黄凯. 级进模自动排样冲切刃口设计[J]. 农业机械学报, 2006, 37(12):193-196.

Xu Y L, Huang K. Blanking edge design of progressive die strip layout system[J]. Transactions of The Chinese Society for Agricultural Machinery, 2006, 37(12):193-196.

[9]   吴彬, 张小萍, 王国伟. 一种基于模糊聚类级进模冲切刃口设计的改进方法[J]. 现代制造工程, 2015,(5):89-93.

Wu B, Zhang X P, Wang G W. A method of improvement about cutting edge design in progressive die based on fuzzy clustering[J]. Modern Manufacturing Engineering, 2015,(5):89-93.

[10]Hussein H M A, Kumar S, AbouelNasr E S. Computer aided design and simulation of strip layout for progressive die planning using Petrinet[J]. Advances in Mechanical Engineering, 2016, 8(4):1-9.

[11]曾兆敏, 管卫利, 潘卫平. 冲裁件条料最优四块剪切下料方案的生成算法[J]. 计算机工程与应用, 2016, 52(20):75-79.

Zeng Z M, Guan W L, Pan W P. Algorithm for generating optimal fourblock cutting stock patterns of punched strips[J]. Computer Engineering and Applications, 2016, 52(20):75-79.

[12]车念, 张军, 潘立武. 冲裁条带剪切下料问题的一种求解算法[J]. 机械设计与制造, 2016,(2):37-40.

Che N, Zhang J, Pan L W. An algorithm for solving the cutting stock problem of punched strips[J]. Machinery Design & Manufacture, 2016,(2):37-40.

[13]Moghaddam M J, Farsi M A, Anoushe M. Development of a new method to automatic nesting and piloting system design for progressive die[J]. International Journal of Advanced Manufacturing Technology, 2015, 77(9-12):1557-1569.

[14]王珂, 胡小春, 陈燕, 等. 减少切割成本的圆形件下料优化算法[J]. 锻压技术, 2021, 46(1):50-55.

Wang K, Hu X C, Chen Y, et al. Optimization algorithm of blanking for circular part with reduced cutting costs[J]. Forging & Stamping Technology, 2021, 46(1):50-55.
Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com