Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:1600 mm roll forging machine and its application in production of axles used in rail transit
Authors: Shi Yiqing Yang Yong  Li Haitao  Chen Xianming  Zhang Yanzhao  Sun Guoqiang   Chen Xianglong  Zhang Bincheng 
Unit: Beijing Electromechanical Research Institute Co.  Ltd. 
KeyWords: 1600 mm roll forging machine  rail transit  axle  precision roll forging  mechanical property 
ClassificationCode:TG315.7
year,vol(issue):pagenumber:2022,47(6):209-213
Abstract:

 1600 mm roll forging machine and its application in production of axles used in  rail transit were mainly introduced. The results of field experiments show that after the cold and hot tests on 1600 mm roll forging machine are completed, the ability and reliability of the equipment are verified, and the performance parameters and indicators reach the design requirements. The axle is formed by precision roll forging, and the quality is good, which meets the design requirements of forgings, and the requirements of various mechanical properties and indicators, indicating that precision roll forging for axle is feasible. The comparison results with axles produced by fast forging and radial forging show that the precision roll forging of axles has high production efficiency, high material utilization rate and less follow-up machining allowance, and its economic benefits are relatively significant. Thus, the research and development of 1600 mm roll forging machine and its application in the production of axles used in rail transit play a good exemplary role on the precision roll forging for some large shaft parts.

Funds:
AuthorIntro:
石一磬(1982-),男,学士,正高级工程师 E-mail:shiyiqing1005@163.com 通信作者:杨勇(1982-),男,博士,正高级工程师 E-mail:yy19821110@163.com
Reference:

 [1]陶善虎.前轴精密辊锻-整体模锻成形工艺改进[J].精密成形工程,2016,8(3):61-64.


 


Tao S H. Precision roll forging and die forging process of the vehicle[J]. Journal of Netshape Forming Engineering,2016,8(3):61-64.


 


[2]王星, 刘宁, 潘琪琛,. 某重型卡车前轴精密辊锻工艺设计与优化[J]. 模具工业, 2021, 47(3):47-49,60.


 


Wang X, Liu N, Pan Q C, et al. Process design and optimization of precision roll forging on heavy truck front axle [J]. Die & Mould Industry, 2021, 47(3):47-49,60.


 


[3]何卫华,赵林强.基于QForm的钢轨辊锻成形有限元仿真[J].热加工工艺,2020,49(23):76-7983.


 


He W H, Zhao L Q. Finite element simulation of rail roll forging based on QForm [J]. Hot Working Technology, 2020,49(23):76-7983.


 


[4]曹树森,于江.我国辊锻机的发展现状及展望[J].中国重型装备,2015(1):18-2023.


 


Cao S S, Y J. Current status and forecasts of roll forging press development in China[J]. China Heavy Equipment, 2015(1):18-2023.


 


[5]余世浩,尚帅.基于数值模拟和正交试验的卡车前轴辊锻工艺优化[J].锻压装备与制造技术,2016,51(4):93-97.


 


Yu S H, Shang S. Optimization of roll forging process for truck front-axle based on numerical simulation and orthogonal experimental method [J]. China Metalforming Equipment & Manufacturing Technology, 2016,51(4):93-97.


 


[6]艾志超.全自动分体式800辊锻机的设计及应用[J].内燃机与配件,2020(11):92-93.


 


Ai Z C. Design and application of automatic split type 800 roll forging machine[J]. Internal Combustion Engine & Parts, 2020(11):92-93.


 


[7]于江,邹宗园,杜俊雷.560 mm伺服辊锻机结构特点及有限元静力学分析[J].中国重型装备,2018(3):22-27.


 


Yu J, Zou Z Y, Du J L. Structural characteristics and finite element statics analysis of 560 mm servo roll forging machine[J]. China Heavy Equipment, 2018(3):22-27.


 


[8]李伟,魏永彬.自动辊锻机在汽车连接臂锻造成形工艺中的应用[J].锻造与冲压,2017, (1):56-59.


 


Li W, Wei Y B. Application of automatic roll forging machine in automotive connecting arm forging forming process[J]. Forging & Metalforming, 2017,(1):56-59.


 


[9]初俊林. 高速列车轴轴坯新型成形工艺与设备的理论研究[D]. 济南:山东建筑大学,2018.


 


Chu J L. Theoretical Study on New Forming Process and Equipment of High Speed Train Axle Billet[D]. Jinan: Shandong Jianzhu University, 2018.


 


[10]张伟.10 MN快锻机在重载车轴生产线中的应用技术[J].机械工程与自动化,2017,(5):193-195.


 


Zhang W. Control techniques of high speed oil hydraulic forging machine for heavy load axle production line [J]. Mechanical Engineering and Automation, 2017,(5):193-195.


 


[11]许畅,束学道,朱颖.高铁空心车轴三辊斜轧成形仿真及分析[J].宁波大学学报:理工版,2018,31(4):16-19.


 


Xu C, Shu X D, Z Y. Simulation and analysis of three-roll skew rolling forming of the railway hollow shaft [J]. Journal of Ningbo University: Natural Science & Engineering Edition, 2018,31(4):16-19.


 


[12]陶竑宇,付传锋.中国高速铁路几个重要零件的精锻成形[J].兵器装备工程学报,2016,37(6):119-123.


 


Tao H Y, Fu C F. Precision forging and shaping of several important parts of Chinese high-speed railway [J]. Journal of Ordnance Equipment Engineering, 2016,37(6):119-123.


 


[13]TB/T 29451999, 铁道车辆用LZ50钢车轴及钢坯技术条件[S].


 


TB/T 29451999, Specifications for LZ50 steel axles and billets for railway vehicles[S].

Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com