Transactions of Materials and Heat Treatment

Title：Design and simulation optimization on intelligent forging production workshop for engine main shaft based on Plant Simulation

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ClassificationCode：TP278

year,vol(issue):pagenumber：2022,47(7):53-58

Abstract：

With the development of intelligence, the transformation and implementation of current intelligence workshops has become an important way for the manufacturing industry to promote the transformation of intelligence manufacturing. In order to explore the benefits of intelligent workshop for improving the forging production level of aero-engine main shaft, for the low-pressure turbine shaft of an aero-engine, the process of main shaft free forging was studied, and the intelligent forging production workshop of engine main shaft was designed. Then, the forging equipment layout model was built based on Plant Simulation, and the production situation of the workshop was simulated and analyzed to optimize the bottleneck and beat interference of the production system. Furthermore, according to the effectiveness of simulation optimization, the existing production line was intelligently upgraded. The results show that the process waiting time is reduced by 30%, the production efficiency is improved by 20%, and the qualification rate of forgings is increased by 15%.

Funds：

装备预先研究项目（41423010706）

作者简介：黄亚星（1994-），男，硕士，工程师 E-mail：735932889@qq.com

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