Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Closed forging process study and die design for automobile disc part
Authors: Wan Yi1 Chen Lin2 
Unit: 1.School of Environmental Science  Nanjing Xiaozhuang University 2. Jiangsu Shentong Valve Co.  Ltd. 
KeyWords: automobile disc  closed forging  maximum forming force  die wear  die structure 
ClassificationCode:TG316.3
year,vol(issue):pagenumber:2022,47(12):14-20
Abstract:

 For the problems of time-consuming, waste material and poor product quality stability in open forging and machining production methods, the closed forging forming technology was proposed for automobile disc parts. Firstly, according to the structural characteristics of part, the forming scheme was determined, and three kinds of pre-forgings structures were designed. Secondly, the high temperature rheological stress model and finite element analysis model of material were established by software Deform-3D, and the forming processes of disc body parts under three different schemes were numerically simulated. Then, the forming results of parts were analyzed, and the maximum forming forces and die wears between the pre-forging process and the final forging process were compared. Finally, the closed forging die structure was designed according to the best scheme, and the actual forging test was carried out. The results show that the process is reliable, the die structure is stable, there is no abnormal noise, and the demolding is smooth. The obtained automobile disc body parts are well formed, and there are no defects such as insufficient filling and scratches. The size and quality meet the requirements, which reduces the production cost for the enterprises.

Funds:
中国博士后科学基金资助项目(2019M651642);江苏省高等学校自然科学研究项目(19KJB460006)
AuthorIntro:
万轶(1982-),女,博士,副教授 E-mail:yiwan@njxzc.edu.cn
Reference:

 [1]张晓波, 闫中原,田辙环,等.铝合金空调压缩机斜盘闭式模锻成形数值模拟研究[J].精密成形工程,2022,14(2):22-26.


 

Zhang X B,Yan Z Y,Tian Z H,et al.Numerical simulation of closed-die forging for aluminium alloy swashplate of air conditioning compressors[J].Journal of Netshape Forming Engineering,2022,14(2):22-26.

 

[2]柴民杰, 于华丽.基于ANSYS的锥齿轮轴闭式模锻数值模拟及工艺优化[J].热加工工艺,2019,48(5):151-153,157.

 

Chai M J,Yu H L. Numerical simulation and process optimization of closed die forging for bevel gear shaft based on ANSYS[J].Hot Working Technology,2019,48(5):151-153,157.

 

[3]卜军伟, 蔡云.基于DEFORM的直齿圆柱齿轮精锻工艺[J].锻压技术,2021,46(11):43-48.

 

Bu J W,Cai Y.Precision forging process for spur gear based on DEFORM[J].Forging & Stamping Technology,2021,46(11):43-48.

 

[4]肖智海, 熊俊,姚志文.基于Deform的航空发动机叶片金属锻造仿真[J].计算机仿真,2021,38(5):204-208.

 

Xiao Z H,Xiong J,Yao Z W.Forging simulation of aeroengine blade metal material based on Deform[J].Computer Simulation,2021,38(5):204-208.

 

[5]赵德颖, 张连东,朱恩领,等.挤压工艺参数对枝杈类锻件折叠缺陷的影响[J].塑性工程学报,2018,25(2):99-105.

 

Zhao D Y,Zhang L D,Zhu E L,et al.Effects of extrusion processing parameters on folding defects in branch-type forging[J].Journal of Plasticity Engineering,2018,25(2):99-105.

 

[6]张巍. 车用2A12铝合金连接锻件变形规律分析与工艺设计[J].材料科学与工艺,2022,30(1):90-96.

 

Zhang W.Deformation analysis and process design of 2A12 aluminum alloy connecting forgings for vehicles[J].Materials Science and Technology,2022,30(1):90-96.

 

[7]李振红, 黄英娜,陈聪,等.基于DEFORM的轮毂法兰盘锻造工艺优化设计[J].热加工工艺,2015,44(21):111-113,116.

 

Li Z H,Huang Y N,Chen C,et al.Optimum design of hub flange forging process based on DEFORM[J].Hot Working Technology,2015,44(21):111-113,116.

 

[8]刘琥珀, 黄昌文,吴玉国,等.转向节预锻下模热锻过程中的磨损研究[J].安徽工业大学学报:自然科学版,2019,36(3):244-249.

 

Liu H P,Huang C W,Wu Y G,et al.Research on wear of pre-forging lower die of steering knuckle during hot forging[J].Journal of Anhui University of Technology:Natural Science,2019,36(3):244-249.

 

[9]Archard J F. Contact and rubbing of flat surfaces[J]. Journal of Applied Physics, 1953, 24(8): 981-988.

 

[10]曲雪苓. 基于Simufact Forming的涡轮叶片热锻模具磨损计算机仿真分析[J].热加工工艺,2018,47(21):196-198,202.

 

Qu X L.Computer simulation analysis on wear of hot forging die for turbine blade based on Simufact Forming[J].Hot Working Technology,2018,47(21):196-198,202.

 

[11]李彦奎, 吕彦明,倪明明.航空叶片模具设计参数对模具磨损影响分析[J].材料科学与工艺,2019,27(3):79-84.

 

Li Y K,Lyu Y M,Ni M M.The analysis of influence of design parameters of air blades on die wear[J].Materials Science and Technology,2019,27(3):79-84.

 

[12]张帅帅, 张彦敏,韩文奎,等.基于响应曲面法的QCr0.5铜合金热挤压冲头磨损数值分析[J].塑性工程学报,2021,28(9):80-85.

 

Zhang S S,Zhang Y M,Han W K,et al.Numerical analysis of punch wear of QCr0.5 copper alloy in hot extrusion based on response surface method[J].Journal of Plasticity Engineering,2021,28(9):80-85.

 
Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com