Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Design on double-slanting wedge horizontal hedging punching die for curved chain plate
Authors:  
Unit:  
KeyWords:  
ClassificationCode:TH162
year,vol(issue):pagenumber:2023,48(1):187-195
Abstract:

 In the development of an automatic stamping progressive die for a certain type of curved chain plate of pin-joint chain, it is difficult to automate the processing of curved chain plate of pin-joint chain because the punching process involves the problem that the scrap is difficult to remove and the workpiece is inconvenient to take out. Therefore, for this problem, the design idea of automatic stamping progressive die for curved chain plate was continued, and a double-slanting wedge horizontal hedging punching die design scheme was proposed to replace the original hanging vertical punching die, and the horizontal hedging punching process scheme was simulated and verified by software DEFORM-3D.Furthermore, on this basis, the process parameters such as punching gap, die or punch edge dimensions and punching force were calculated, and the structure design of key components such as slanting wedge, punching device, die, pressing device and discharging device was carried out, and the 3D design of die was completed by software SOLIDWORKS. Finally, the prototype die was developed and the stamping test was carried out for verification. The results show that the developed double-slanting wedge horizontal hedging punching die can be well applied to the automatic stamping progressive die for curved chain plate. After sampling inspection, all the workpieces after punching are qualified, which also effectively solves the problems that it′s difficult to remove the punching scrap and inconvenient to take out the workpieces. Thus, the automatic production of curved chain plate is realized, and the development time of die and die trial period are effectively shortened.

Funds:
安徽省重点研究与开发计划项目(202004a05020008)
AuthorIntro:
作者简介: 汪永明(1971-), 男, 博士, 教授 E-mail: wangym@ ahut. edu. cn
Reference:

 [1]  王英虎. 基于Defrom-3D 和UG/ CAD 的数码分段开关外壳冲压模具设计[J]. 锻压技术, 2021, 46 (6): 174-183.


Wang Y H. Design on stamping die for digital sectional switch shell based on Defrom-3D and UG/ CAD [ J]. Forging & Stamping Technology, 2021, 46 (6): 174-183.

[2]  程一峰, 朱英霞, 程华, 等. 5754 铝合金阶梯形圆筒件多工序冲压模拟[ J]. 塑性工程学报, 2022, 29 ( 6): 58 -66.    

Cheng Y F, Zhu Y X, Cheng H, et, al. Multi-process stamping simulation of 5754 aluminum alloy stepped cylinder part [ J].Journal of Plasticity Engineering, 2022, 29 (6): 58-66.

[3]  丛兵兵, 孔明, 张弘斌, 等. 马车螺栓冷镦成形有限元模拟及模具设计[J]. 塑性工程学报, 2022, 29 (2): 76-81.

Cong B B, Kong M, Zhang H B, et, al. Finite element simulation and die design of cold heading forming for carriage bolt [J]. Journal of Plasticity Engineering, 2022, 29 (2): 76-81.

[4]  冯晓杰. 天花灯金属外罩模具设计[J]. 锻压技术, 2021,46 (8): 142-147.

Feng X J. Mold design on metal cover of ceiling lamp [J]. Forging & Stamping Technology, 2021, 46 (8): 142-147.

[5]  毕海娟, 田恕, 李继光, 等. 椭球瓜瓣构件充液成形模具设计及优化[J]. 锻压技术, 2021, 46 (6): 167-173.

Bi H J, Tian S, Li J G, et, al. Design and optimization on hydroforming die for ellipsoidal melon petal component [J]. Forging & Stamping Technology, 2021, 46 (6): 167-173.

[6]  刘启华, 周旭, 伍英, 等. 后地板冲压工艺分析及模具设计[J]. 塑性工程学报, 2021, 28 (4): 77-81.

Liu Q H, Zhou X, Wu Y, et, al. Process analysis and die design of stamping of rear floor [J]. Journal of Plasticity Engineering, 2021, 28 (4): 77-81.

[7]  刘晓晶, 陈晓桐, 张晓华, 等. 铝合金车门内板成形工艺数值模拟及模具设计[ J]. 哈尔滨理工大学学报, 2018, 23(4): 118-121.

Liu X J, Chen X T, Zhang X H, et al. Numerical simulation and die design for forming process of aluminum alloy door inner panel [J]. Journal of Harbin University of Science and Technology, 2018, 23 (4): 118-121.

[8]  Jaafar N A, Abdullah A B, Samad Z. Effect of punching die angular clearance on punched hole quality of S275 mild steel sheet metal [ J]. The International Journal of Advanced Manufacturing Technology, 2019, 101 (5/8): 1553-1563.

[9]  汪永明, 李偎, 谈莉斌, 等. 基于正交实验的弯链板U 弯冲压成形数值仿真[J]. 锻压技术, 2021, 46 (12): 46-53.

Wang Y M, Li W, Tan L B, et al. Numerical simulation on U-bending for curved chain plate based on orthogonal experiment [J]. Forging & Stamping Technology, 2021, 46 (12): 46-53.

[10] GB/ T 228. 1—2021, 金属材料 拉伸试验 第1 部分: 室温试验方法[S].

GB/ T 228. 1—2021, Metallic materials—Tensile testing—Part 1:Method of test at room temperature [S].

[11] 刘静, 张明, 陈浩. 基于响应面法的台阶式凸模冲裁工艺参数优化[J]. 塑性工程学报, 2016, 23 (3): 52-57.

Liu J, Zhang M, Chen H. Parameters optimization of step-shapedpunch blanking based on response surface methodology [J]. Journal of Plasticity Engineering, 2016, 23 (3): 52-57.

[12] 方刚, 雷丽萍, 曾攀. 金属塑性成形过程延性断裂的准则及其数值模拟[J]. 机械工程学报, 2002, 38 (S1): 21-25.

Fang G, Lei L P, Zeng P. Criteria of metal ductile fracture and numerical simulation for metal forming [J]. Journal of Mechanical Engineering, 2002, 38 (S1): 21-25.

[13] 郑小慧. 基于Archard 理论的汽车板件热冲压模具磨损分析[J]. 锻压技术, 2021, 46 (11): 150-154.

Zheng X H, Wear analysis on hot stamping die for automobile panel based on Archard theory [J]. Forging & Stamping Technology, 2021, 46 (11): 150-154.

[14] Sahli M, Roizard X, Assoul M, et al. Finite element simulation and experimental investigation of the effect of clearance on the forming quality in the fine blanking process [ J]. Microsystem Technologies, 2021, 27 (3): 871-881.

[15] 陈炎嗣. 冲压模具设计实用手册 高效模具卷[M]. 北京: 化学工业出版社, 2019.

Chen Y S. Practical Manual for Stamping Die Design University Mold Roll [M]. Beijing: Chemical Industrial Press, 2019.

[16] 叶梦彬, 马宝顺. 汽车模具非标准斜楔机构设计要点及力学分析[J]. 模具工业, 2019, 45 (2): 31-36.

Ye M B, Ma B S. Design points and mechanical analysis of nonstandard cam drive for automobile die [J]. Die & Mould Industry, 2019, 45 (2): 31-36.

 

Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com