Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Grey relation analysis on influencing factors for hydroforming tailor rolled blank cylindrical parts
Authors: Zhang Huawei1 2  Li Yuan2  Wu Jialu1 2 
Unit: 1. Guangdong University of Petrochemical Technology 2.Northeastern University 
KeyWords: tailor rolled blank (TRB) hydroforming thickness thinning rate grey relation analysis orthogonal test cylindrical part 
ClassificationCode:TG386
year,vol(issue):pagenumber:2023,48(2):62-67
Abstract:

 For the problem that the tailor rolled blank(TRB) parts were prone to forming defects in the traditional deep drawing process, the hydroforming process was introduced into the forming process of TRB cylindrical parts, and the hydroforming process of TRB was studied by numerical simulation technology. Then, the influence of liquid pool pressure on the formability of TRB was analyzed, and the influencing laws of different process parameters on the formability of TRB were discussed by the orthogonal test combined with the grey theory. The research indicate that the TRB with better formability can be acquired by the hydroforming process compared with the traditional deep drawing process. As the liquid pool pressure increasing, the maximum thickness thinning rate of TRB cylindrical parts decreases first and then increases, and the maximum movement amount of transition zone gradually decreases. When the liquid pool pressure is 10 MPa, the maximum thickness thinning rate is smaller, and the maximum movement amount of transition zone is restricted to a low level. The influencing degree of friction factor, blank holder force and liquid pool pressure on the formability of TRB hydroforming decreases in turn, and the optimized process parameters combination obtained by grey correlation analysis can improve the formability of TRB.

Funds:
国家自然科学基金资助项目(51475086);广东石油化工学院校级科研基金项目(2020rc020);茂名市科技计划立项项目(2022025)
AuthorIntro:
作者简介:张华伟(1983-),男,博士,副教授,E-mail:zhanghw@neuq.edu.cn
Reference:

 [1]Adnan M FAbdullah A BSamad Z. Springback behavior of AA6061 with non-uniform thickness section using Taguchi method[J]. The International Journal of Advanced Manufacturing Technology201689(5-8)2041-2052.


[2]Zhang S JLiu X HLiu L Z. A tensile specimen of tailor rolled blanks with equal probability in yield and its mechanical behavior analysis[J]. Materials201811(5)693-711.


[3]Meyer AWietbrock BHirt G. Increasing of the drawing depth using tailor rolled blanks-Numerical and experimental analysis[J]. International Journal of Machine Tools and Manufacture200848(5)522-531.


[4]Zhang H WLiu X HLiu L Zet al. Forming limit and thickness transition zone movement for tailor rolled blank during drawing process[J]. Journal of Iron and Steel Research International201623(3)185-189.


[5]Zhang H WGuan Y PWu J Let al. Transverse bending characteristics in U-channel forming of tailor rolled blank[J]. Journal of Iron and Steel Research International201623(12)1249-1254.


[6]张华伟, 吴佳璐,刘相华,等. 轧制差厚板方盒形件起皱缺陷研究[J]. 东北大学学报:自然科学版,201637(11)1554-1558.


Zhang H WWu J LLiu X Het al. Study on wrinkle defect in square box of tailor rolled blank[J]. Journal of Northeastern UniversityNatural Science201637(11)1554-1558.


[7]Krux RHomberg WKleiner M. Properties of large-scale structure workpieces in high-pressure sheet metal forming of tailor rolled blanks[J]. Steel Research International200576(12)890-896.


[8]Zhang S HZhou L XWang Z Tet al. Technology of sheet hydroforming with a movable female die[J]. International Journal of Machine Tools and Manufacture200343(8)781-785.


[9]Palumbo GZhang S HTricarico Let al. Numerical/experimental investigations for enhancing the sheet hydroforming process[J]. International Journal of Machine Tools and Manufacture200646(11)1212-1221.


[10]Kleiner MHomberg WKrux R. High-pressure sheet metal forming of large scale structures from sheets with optimized thickness distribution[J]. Steel Research International200576(2-3)177-181.


[11]Urban MKrahn MHirt Get al. Numerical research and optimization of high pressure sheet metal forming of tailor rolled blanks[J]. Journal of Materials Processing Technology2006177(1-3)360-363.


[12]Van Putten KUrban MKopp R. Computer aided product optimization of high-pressure sheet metal formed tailor rolled blanks[J]. Steel Research International200576(12)897-904.


[13]Groche PMirtsch M. Tailored profiles made of tailor rolled strips by roll forming-Part 2 of 2 [J]. Steel Research International201283(1)106-114.


[14]张艳峰, 郎利辉,曾一畔,等. 变截面薄壁复杂铝合金管件充液成形压力参数对零件成形的影响[J].锻压技术,202146(4)89-95.


Zhang Y FLang L HZeng Y Pet al. Influence of pressure parameters for hydroforming on forming of complex thin-walled aluminum alloy pipe with variable section[J]. Forging & Stamping Technology202146(4)89-95.


[15]邓聚龙. 灰理论基础[M]. 武汉:华中科技大学出版社, 2002.


Deng J L. Basis of Grey Theory[M]. Wuhan: Huazhong University of Science & Technology Press2002.


[16]王智, 谢延敏,胡静,等. 基于改进灰色神经网络模型的板料成形缺陷预测研究[J]. 中国机械工程,201324(22)3075-3079.


Wang ZXie Y MHu Jet al. Research on defect predition in sheet metal forming based on improved gray neural network model[J]. China Mechanical Engigneering201324(22)3075-3079.


[17]Zhang H WLiu X HLiu L Zet al. Study on nonuniform deformation of tailor rolled blank during uniaxial tension[J]. Acta Metallurgica SinicaEnglish Letters201528(9)1198-1204.


[18]姜银方, 王飞,李新城,等. 基于正交试验和神经网络的激光拼焊板回弹预测[J]. 塑性工程学报,200916(3)40-44.


Jiang Y FWang FLi X Cet al. Study on the springback prediction in laser TWBs forming based on orthogonal experiment and neural network[J]. Journal of Plasticity Engineering200916(3)40-44.


[19]林忠钦, 刘罡,李淑慧,等. 应用正交试验设计提高U形件的成形精度[J]. 机械工程学报,200238(3)83-89.


Lin Z QLiu GLi S Het al. Application orthogonal experiment design in increasing dimensional accuracy of U-shaped parts[J]. Chinese Journal of Mechanical Engineering200238(3)83-89.


[20]贺全智, 李辉. 基于灰色系统理论的筒形件变薄拉深工艺优化与预测[J]. 塑性工程学报,201926(3)57-62.


He Q ZLi H. Optimization and prediction of ironing process for cylindrical parts based on grey system theory[J]. Journal of Plasticity Engineering 201926(3)57-62.

Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com