Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Application of rapid mold change technology in forging automatic production line
Authors: Zhao Yibing1 Liu Qingsheng1 Yao Hongliang1 Fu Dianyu1 Zeng Qi1 Zhang Nan1 Wu Xinbo2 
Unit: 1.Beijing Research Institute of Mechanical  Electrical Technology Co.  Ltd. CAM 2.FAW Foundry Co. Ltd. 
KeyWords: forging rapid mold change technology two-stage transmission  clamping mold mechanism mold change time 
ClassificationCode:TP29
year,vol(issue):pagenumber:2023,48(2):174-179
Abstract:

 Traditional mold replacement modes such as using forklift to coordinate lifting usually takes a lot of time to find the positioning between mold base and equipment, and the mold change efficiency is low. Therefore, according to the specific situation of a 63000 kN press in a forging automatic production line, and in order to avoid the influence of the larger space occupied by the press maintenance platform on the mold hoisting at the same time, a two-stage transmission rapid mold change device was adopted, which saved costs and achieved the purpose of rapid mold change. In addition, the hydraulic clamping mold mechanism was used to lock the mold formwork instead of the traditional form of preloading the mold formwork by T-bolts and nuts, which greatly reduced the work intensity of operator and improved the work efficiency during the process of disassembling and installing the mold formwork. After production verification, the results show that the rapid mold change technology can obviously improve the efficiency of mold change in gear forging automatic production line, and also provides a reference for the mold change scheme on the forging automatic production line of other products.

Funds:
AuthorIntro:
作者简介:赵一冰(1993-),男,学士,工程师,E-mail:1826643982@qq.com
Reference:

 [1]李鹏, 王中华,姚茂志. GIS 产品用碟簧电动压紧工装的设计及应用[J]. 机电信息,2012(27)118-119.


Li PWang Z HYao M Z.Design and application of disc spring electric pressing tool for GIS products[J].Mechanical and Electrical Information2012(27)118-119.


[2]顾惠红, 周炳海.基于精益生产方式的快速换模实践研究[J].精密制造与自动化,2019(1):15-1847.


Gu H HZhou B H.Research on the practice of SMED based on lean production[J].Precise Manufacturing Automation2019(1): 15-1847.


[3]朱霖, 孙健,闾浩丁,等.自动换模系统在冲压生产线中的应用[J].锻压装备与制造技术,201853(5):17-18.


Zhu LSun JLyu H Det al.Application of automatic die changing system in stamping production line[J].China Metalforming Equipment Manufacturing Technology201853(5):17-18.


[4]解育男, 王春梅,张冠武.压力机快速换模装置[J].锻压机械,2000(3):16-18.


Xie Y NWang C MZhang G W.Device for quick die change of press[J].Metalforming Machinery2000(3): 16-18.


[5]潘地磊, 范如明,吉桂生,.快速换模装置在热模锻压力机中的应用[J].锻压装备与制造技术,201853(6):39-40.


Pan D LFan R MJi G Set al.Application of rapid die change device in hot die forging press [J].China Metalforming Equipment Manufacturing Technology201853(6): 39-40.


[6]钱荣芳. 大型压力机的快速换模系统设计[J].锻压装备与制造技术,200540(5):23-25.


Qian R F.Design of quick die change system for heavy-duty press [J].China Metalforming Equipment Manufacturing Technology200540(5): 23-25.


[7]王野牧. 自动液压夹紧器及其液压控制系统设计[J].机床与液压,2005(2):111-112.


Wang Y M.Design of automatic hydraulic clamp and its hydraulic control system[J].Machine Tool  &  Hydraulics2005(2): 111-112.


[8]王风舞. 德国模具夹紧技术介绍(二)——固定位置的模具夹紧技术[J].锻压装备与制造技术,200944(2):60-61.


Wang F W.Introduction to German mold clamping technology (2)-Fixed position mold clamping technology [J].China Metalforming Equipment & Manufacturing Technology200944(2): 60-61.


[9]韩梅. 车身冲压线模具快速夹紧装置的应用[J].现代零部件,2011(10):42-44.


Han M. Application of die quick clamping device in body press line[J].Modern Components2011(10):42-44.


[10]郝小波, 刘训志,周家勇. 某碟形弹簧疲劳失效分析[J]. 技术与市场,2011187):3-4.


Hao X BLiu X ZZhou J Y. Fatigue life analysis of a connecting pipe system [J].Technology and Market2011187):3-4.


[11]时黛, 林国庆. 基于 ANSYS 对液压-卡扎里密封顶紧器碟簧组设计及有限元分析 [J]. 液压与气动,2020,(10):84-89.


Shi DLin G Q.The design and finite element analysis of disc spring group in the hydraulic-casale sealing clamp device based on ANSYS [J]. Chinese Hydraulics Pneumatics2020(10): 84-89.


[12]闻邦春, 张义民,鄂中凯,. 机械设计手册[M].5. 北京: 机械工业出版社,2010.


Wen B CZhang Y ME Z Ket al. Mechanical Design Handbook[M].5th Edition. Beijing: Machinery Industry Press2010.

Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com