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Title:Failure analysis and optimization on aluminum alloy complex precision forging mold based on finite element
Authors: Jin Feixiang1 2  Dong Qi1 2  Xu Mengjie1  Li Cheng3  Qin Qiang1  Yin Jian3 4 Zhang Chunpeng1 2 
Unit: 1.School of Advanced Manufacturing Engineering  Hefei University 2.Intelligent Manufacturing Technology and Application of Collaborative Innovation Center  Hefei University 3.China Manchinery Industy Technology Research Institute of Precision Forming 4.Beijing Research Institute of Mechanical & Electrical Technology Co. Ltd. CAM 
KeyWords: aluminum alloy  precision forging mold  failure analysis mold service life stress concentration 
ClassificationCode:TG319
year,vol(issue):pagenumber:2023,48(2):180-184
Abstract:

 In view of the problem of precision forging mold failure in the forming process of 6082 aluminum alloy inner buckle fire protection interface, considering the influence of mold material and heat treatment, the material and microstructure of mold were compared and analyzed by experimental method, and it was found that the mold structure and mold stress were the main causes of mold failure and cracking. Then, the constitutive relationship between billet and mold was established by finite element analysis method, the forming process of the actual product was simulated, and the failure of the precision forging mold for product was analyzed. Furthermore, by analyzing the stress of the failure position for mold, the optimization scheme of the mold structure was proposed. The experiment results show that the phenomenon of stress concentration in the failure cracking positions of the mold is improved after optimization, and the maximum stress of the mold is reduced from 1020 MPa to 800 MPa. The optimized mold is carried out for the actual production, the service life of the mold is increased from 500 pieces to more than 3000 pieces, the surface wear of the mold is light, and the worn part can be used after simple repair, which effectively reduces the cost of the mold. Thus, the research provides a theoretical basis for the development of aluminum alloy precision forming and the improvement of mold service life.

Funds:
国家科技重大专项项目(2018ZX04020-004);安徽省高等学校自然科学研究项目(KJ2018A0553);合肥学院人才科研基金(18-19RC51,18-19RC52);21年合肥学院研究生创新创业项目(21YCXL09);安徽省新能源汽车暨智能网联汽车产业技术创新工程(wfgcyh2020477,wfgcyh2021439)
AuthorIntro:
作者简介:金飞翔(1988-),男,博士,副教授,E-mail:brimetamtejfx@163.com
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