Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Influence factors and control of deep drawing lug for compressor shell
Authors: Hu Kaiguang1 Yang Ye2 Huang Xu1 Wu Qiaoling2 Zheng Xuebin1 Zheng Chunhai2 
Unit: (1.Shougang Research Institute of Technology Beijing 100043  China   2.Shougang Corporation Qian′an Iron and Steel Co.  Ltd. Tangshan 064400  China) 
KeyWords: pickling plate  compressor shell  deep drawing lug  material shortage  anisotropy blank shape 
ClassificationCode:TG386
year,vol(issue):pagenumber:2023,48(6):69-75
Abstract:

 Aiming at the problems of deep drawing lug and resulting material shortage in the stamping process of SPHC low carbon aluminum killed steel for pickling plate used in  compressor shell, firstly, based on the simulation modeling and the cause of deep drawing lug, the influences of factors such as blank holding force, friction coefficient, blank shape, die clearance, sheet thickness and anisotropy on the lug were researched. The results show that the blank shape and anisotropy are the main factors causing the deep drawing lug of compressor shell. Then, by changing different r0、r45 and r90 values, it is found that when drmax is less than 0.45, the material shartage problem in the final formed edge caused by the deep drawing lug of compressor shell is effectively improved, and the larger the drmax value is, the more obvious the material shortage problem is. Finally, through the rolling process optimization, the uniformity of the edge and center of steel coil was improved, so that the deep drawing lug was effectively controlled, and two blank optimization schemes were proposed to solve the problem of material shortage in the deep drawing, and the relations between material shortage size and supplement size in two schemes were given. This study can provide an effective reference for solving the problems of deep drawing lug and material shortage of compressor shell. 

Funds:
AuthorIntro:
胡开广(1989-),男,硕士,工程师
Reference:

 
[1]林艳丽,何祝斌,袁杭,等.金属板材拉深制耳形状与各向异性系数的解析关系模型
[J].塑性工程学报,2021,28(6):19-25.


Lin Y L, He Z B, Yuan H, et al. Analytical relationship model of ear profile and anisotropy coefficient of sheet metal deep drawing
[J].Journal of Plasticity Engineering,2021,28(6):19-25.


[2]胡开广,李涛,郭子峰,等.酸洗材料对轮辐成形质量的影响
[J].塑性工程学报,2018,25(6):140-146.

Hu K G, Li T, Guo Z F, et al. Influence of pickling material on forming quality of spoke
[J].Journal of Plasticity Engineering,2018,25(6):140-146.


[3]朱春华,叶建华,朱聪玲,等.基于SolidWorks凸耳功能的研究与开发
[J].机械设计与制造, 2010,231(5):80-81.

Zhu C H, Ye J H, Zhu C L, et al. Research and development of lug function based on solidworks
[J]. Machinery Design & Manufacture, 2010,231(5):80-81.


[4]陈延星.热轧酸洗板成形极限的数值模拟研究
[D].上海:华东理工大学,2017.

Chen Y X. Numerical Simulation of Forming Limit of Hot-rolled Pickling Plate
[D]. Shanghai: East China University of Science and Technology,2017.


[5]沈翔.塑性应变比对板料拉深成形影响的研究
[D].马鞍山:安徽工业大学,2018.

Shen X. Study on Influence of Plastic Strain Ratio on Sheet Deep Drawing
[D]. Maanshan: Anhui University of Technology,2018.


[6]王金亮,温慧华,何文武,等. 扩孔变形模式对筒形件成形的影响规律
[J]. 锻压技术,2022,47(3):1-7,22.

Wang J L,When H H,He W W,et al. Influence laws of reaming deformation modes on forming of cylindrical parts
[J]. Forging & Stamping Technology,2022,47(3):1-7,22.


[7]李娟,王辉,严大伟.金属板料塑性应变比的影响因素分析
[J].塑性工程学报,2018,25 (3):229-234. 

Li J, Wang H, Yan D W. Analysis of factors affecting the plastic strain ratio of sheet metal
[J]. Journal of Plasticity Engineering,2018,25(3):229-234.


[8]单云,吴斌.高强钢深拉深成形性能研究
[J].热加工工艺, 2015,44(9):109-111. 

Shan Y, Wu B. Study on formability of deep drawing for high-strength steel
[J].Hot Working Technology,2015,44(9):109-111.


[9]郑学斌,郭子峰,韩龙帅,等.热轧酸洗SAPH440翻边开裂原因分析及优化
[J].塑性工程学报,2021,28(2):46-51.

Zheng X B, Guo Z F, Han L S, et al. Analysis and optimization of flanging cracking of hot rolling pickling SAPH440
[J]. Journal of Plasticity Engineering, 2021,28(2):46-51.


[10]梁文,刘培灿,何龙义,等.深冲用SPHC钢开裂原因分析及改进措施
[J].轧钢,2020,37(2):41-45. 

Liang W, Liu P C, He L Y, et al. Crack analysis and improvement measures of SPHC steel for deep drawing
[J]. Steel Rolling,2020,37(2):41-45.


[11]王林,于洋,王畅,等.边部组织及切边工艺对低碳SPHC冷轧边裂的影响
[J].中国冶金,2014,24(9):15-21.

Wang L, Yu Y, Wang C, et al. Effect of microstructure and shearing parameter on the edge crack defect in the SPHC steel with lower carbon content during cold rolling process
[J].China Metallurgy,2014,24(9):15-21.


[12]董学涛,金世铨,王亚东,等.SPHE压缩机壳体冲压制耳缺陷分析
[J].金属世界, 2021,215(3):45-48.

Dong X T, Jin S Q, Wang Y D, et al. Defect analysis of SPHE compressor shell punch lug
[J].Metal World, 2021,215(3):45-48.


[13]王连轩,操志博,贾彩霞,等.冷轧板塑性应变比对凸耳率影响规律的研究
[J].河北冶金,2017,256(4):10-13.

Wang L X, Cao Z B, Jia C X, et al. Effect of plastic strain ratio on lug ratio of cold rolled sheet
[J]. Hebei Metallurgy, 2017,256(4):10-13.


[14]裴新华,龚志辉.热轧酸洗板深拉深成形凸耳形成因素研究
[J].热加工工艺,2014,43(3):88-91.

Pei X H, Gong Z H. Rseearch on earing forming factor of hot rolled pickling plate in deep drawing
[J].Hot Working Technology,2014,43(3):88-91.
Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com