Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Friction characteristics for 6061 aluminum alloy under pulse current assisted hot stamping
Authors: Liu Rongtao1  Xia Jiansheng1 2  Zhao Jun2  Dou Shasha1 Zhu Shaohua1  Han Chuande1 
Unit: (1.Mechanical Engineering College  Yancheng Institute of Technology  Yancheng 224051  China  2.School of Mechanical Engineering  Yanshan University  Qinhuangdao 066004 China) 
KeyWords: 6061 aluminum alloy  current assisted hot stamping  variable friction coefficient  current density  friction properties 
ClassificationCode:TG155.5
year,vol(issue):pagenumber:2023,48(6):191-198
Abstract:

 The influences of different current densities on the friction coefficients of 6061 aluminum alloy and P20 die steel under dry friction condition were studied by a reciprocating friction machine. Then, the data was processed by software Origin, and a variable friction coefficient model under different current densities was established. Furthermore, the finite element simulation and test verification of the variable friction coefficient model and the constant friction coefficient model were carried out respectively, and the thickness distribution laws of the two models and test verfication after pulse current assisted hot stamping were compared. The results show that when the current density is 2-10 A·mm-2, the friction coefficient gradually decreases with the increasing of current density. Based on the variable friction coefficient model under different current densities, the data fits well, the simulation results and the test verification results are consistent, and the maximum thinning of aluminum alloy sheet is at the fillet of the punch, which verifies the accuracy of the variable friction coefficient model.

Funds:
国家自然科学基金资助项目(51505408);江苏省产学研前瞻性联合研究项目(BY2022174)
AuthorIntro:
刘镕滔(1998-),男,硕士研究生
Reference:

 
[1]程一峰,朱英霞,程华,等.5754铝合金阶梯形圆筒件多工序冲压模拟
[J].塑性工程学报,2022,29(6):58-66.


Cheng Y F, Zhu Y X, Cheng H, et al. Multi-process stamping simulation of 5754 aluminum alloy stepped cylindrical parts
[J]. Journal of Plasticity Engineering, 2022, 29(6): 58-66.


[2]钱东伶,芦富敏,余忠土,等.汽车底盘用铸造铝合金的研究进展
[J].特种铸造及有色合金,2020,40(10):1077-1082.

Qian D L, Lu F M, Yu Z T, et al. Research progress of cast aluminum alloys for automobile chassis
[J]. Special Casting & Nonferrous Alloys, 2020, 40(10): 1077-1082.


[3]范雨征.助推线圈对电磁成形大型铝合金板材流动性的影响
[J].四川建材,2021,47(2):230-231.

Fan Y Z. Influence of booster coil on fluidity of electromagnetically formed large aluminum alloy sheet
[J]. Sichuan Building Materials, 2021, 47(2): 230-231.


[4]李萍,解修明,汪会干,等.Ti55合金电辅助V弯电热力耦合仿真及回弹预测
[J].中国有色金属学报,2021,31(4):847-857.

Li P, Xie X M, Wang H G, et al. Electric-assisted V-bending electro-thermal coupling simulation and rebound prediction of Ti55 alloy
[J]. Chinese Journal of Nonferrous Metals,2021,31(4):847-857.


[5]Lyu Z, Zhou Y, Zhan L, et al. Electrically assisted deep drawing on high-strength steel sheet
[J]. The International Journal of Advanced Manufacturing Technology, 2021, 112(3): 763-773.


[6]聂昕,肖兵兵,申丹凤,等.考虑变形热和摩擦热效应的热力耦合冲压研究
[J].中国机械工程,2020,31(16):2005-2015.

Nie X, Xiao B B, Shen D F, et al. Research on thermomechanical coupled stamping considering the effects of deformation heat and friction heat
[J]. China Mechanical Engineering, 2020, 31(16): 2005-2015.


[7]Dou S S, Xia J S. Analysis of sheet metal forming (stamping process): A study of the variable friction coefficient on 5052 aluminum alloy
[J]. Metals, 2019, 9(8):853-860.


[8]Venema J, Hazrati J, Atzema E, et al. Multiscale friction model for hot sheet metal forming
[J]. Friction, 2022, 10(2):316-334.


[9]郭怡晖,万鑫铭,赵岩,等.基于变摩擦系数的铝合金覆盖件冲压成形模拟
[J].塑性工程学报,2015,22(5):39-44,62.

Guo Y H, Wan X M, Zhao Y, et al. Simulation of stamping forming of aluminum alloy cover based on variable friction coefficient
[J]. Journal of Plasticity Engineering, 2015, 22(5): 39-44,62.


[10]陈忠华,平宇,陈明阳,等.波动接触力下弓网载流摩擦力建模研究
[J].电工技术学报,2019,34(7):1434-1440.

Chen Z H, Ping Y, Chen M Y, et al. Research on the current-carrying friction force modeling of pantograph under fluctuating contact force
[J]. Transactions of China Electrotechnical Society, 2019, 34(7): 1434-1440.


[11]席瑞. 2195铝锂合金电流辅助热冲压工艺研究
[D]. 哈尔滨:哈尔滨工业大学,2020.

Xi R. Research on 2195 Aluminum-Lithium Alloy Current-Assisted Hot Stamping Process
[D]. Harbin:Harbin Institute of Technology, 2020.


[12]Wang Y J, Ke Z, Wu W C, et al. Effect of electrical pulse treatment on the retrogression and re-aging behavior of 6061 aluminum alloy
[J]. Materials Science & Engineering A, 2017, 703:559-566.
Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com