Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Superimposed liquid supply energy-saving technology on fast forging hydraulic press
Authors: Chen Baijin1 Zhang Lianhua2 Ma Haijun2 Lu Guangrong3 
Unit: (1. School of Materials Science and Engineering Huazhong University of Science and Technology Wuhan 430074 China  2. Zhongke Juxin Jieneng Thermal Forging Equipment R&D Co.  Ltd.  Yancheng 224000  China  3. Shanxi Jiaheng Intelligent Hydraulic Technology Co.  Ltd.  Xi′an 710000 China) 
KeyWords: forging hydraulic press  energy saving  superimposed liquid supply  supercharger  installed power 
ClassificationCode:TG315
year,vol(issue):pagenumber:2023,48(6):199-203
Abstract:

 According to the characteristics of energy demand in the working process of fast forging hydraulic press, a new energy supply method, namely, the superimposed liquid supply energy-saving technology, was proposed. This technology used an accumulator for medium and low-pressure energy storage, and in a working cycle of the hydraulic press, a low-pressure liquid filling tank or a high-level oil tank was directly used to fill the liquid for the fast-down stroke. When the deformation pressure was small, the accumulator was used to provide medium and low-pressure forming pressure for the pressurizing stroke, and when the deformation pressure was larger, the supercharger was used to provide high-pressure forming pressure. These three processes were smoothly and coherently transitioned by the hydraulic pressure and control systems. Then, the relevant principles of superimposed liquid supply were described in detail, and the hydraulic working principle of 35 MN fast forging hydraulic press adopting superimposed liquid supply energy-saving technology was introduced. Furthermore, this technology was successfully applied in the actual production. The results show that under the premise of not reducing technical indicators, the installed power using this technology is lower than 1/3 of the current standard unit, and the power consumption of the standard unit without load can meet the normal operation of the unit with significant energy-saving effects and low cost.

Funds:
AuthorIntro:
陈柏金(1965-),男,博士,教授
Reference:

 
[1]Wepuko PAHNKE GmbH.Hans-Joachim pahnke book
[EB/OL]. https://www.wepuko.de/en/downloads-videos/hans-joachim-pahnke-book,2020.



[2]SMS group. New high-speed open-die forging press from SMS group in operation at WST
[EB/OL]. https://www.sms-group.com/plants/reference-detail/western-superconducting-technologies-co-ltd-wst-china-39, 2019.


[3]Siempelkamp.Intelligent engineering for future generations
[EB/OL].https://www.siempelkamp.com/en/products-and-technolo-gies/machine-and-plant-engineering/metal-forming-presses/kacheln/ forging/open-die-forging-press,2020.


[4]刘明. 基于液压泵和电机能量转换效率提升的液压系统节能方法
[D].合肥:合肥工业大学,2015.

Liu M. The Energy Saving Method Based on Conversion Efficiency Promoting of Hydraulic Pump and Motor
[D]. Hefei:Hefei University of Technology,2015.


[5]Shang Z D, Gao D, Jiang Z P, et al. Towards less energy intensive heavy-duty machine tools: Power consumption characteristics and energy-saving strategies
[J]. Energy, 2019, 178: 263-276.


[6]Gao M D, Li X Y, Huang H H, et al. Energy-saving methods for hydraulic presses based on energy dissipation analysis
[J]. Procedia CIRP, 2016, 48: 331-335.


[7]Yan X P, Chen B J, Lund H, et al. Analysis of a novel energy-efficient system with 3-D vertical structure for hydraulic press
[J]. Energy, 2021,(218): 119518-119527.


[8]Xu Z C, Liu Y X, Hua L, et al. Energy analysis and optimization of main hydraulic system in 10000 kN fine blanking press with simulation and experimental methods
[J]. Energy Conversion Management, 2019, 181: 143-158.


[9]Yan X P, Chen B J, Zhang D W, et al. An energy-saving method to reduce the installed power of hydraulic press machines
[J]. Journal of Cleaner Production, 2019, 233: 538-545.


[10]姚静,魏晨光,李彬,等.自由锻造油压机常锻工况能耗特性
[J].中国机械工程,2016,27(11):1508-1514.

Yao J, Wei C G, Li B, et al. Regular forging energy characteristics for open-die hydraulic forging press
[J]. China Mechanical Engineering, 2016,27(11):1508-1514.


[11]Yan X P, Chen B J. Analysis of a novel energy-efficient system with a bidirectional supercharger for forging hydraulic press
[J]. Journal of Cleaner Production, 2021,(286): 125520-125530.


[12]Yan X P, Chen B J. Energy efficiency improvement and processing performance optimization of forging hydraulic presses based on an energy-saving buffer system
[J]. Applied Sciences, 2020, 10(17): 6020-6034.

 
Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com