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Title:Forging of automobile steering knuckle and defect formation mechanism based on DEFORM 3D
Authors: Jiang Maoxu1 2  Tu Jun1 2  Wu Wentao3  Zhang Xu1 2  Song Xiaochun1 2 
Unit: (1.School of Mechanical Engineering  Hubei University of Technology Wuhan 448000  China   2.Hubei Provincial Key Laboratory of Modern Manufacturing Quality Engineering Wuhan 448000  China   3.Hubei TriRing Motor Steering Gear Co. Ltd. Xianning 437100  China) 
KeyWords: automotive steering knuckle  hot forging  DEFORM 3D  orthogonal experiment  defect 
ClassificationCode:TG316.3
year,vol(issue):pagenumber:2024,49(2):14-23
Abstract:

  Based on the main influencing factors of initial forging temperature for billet, die preheating temperature, upper die movement speed and friction coefficient during the hot forging process of automotive steering knuckle, the hot forging process of automotive steering knuckle was simulated by using software DEFORM 3D, and the numerical simulation results were analyzed by the orthogonal experimental method. The results indicate that with the increasing of initial forging temperature, the maximum equivalent stress during the hot forging process decreases, and the energy increases and maximum metal flow velocity increase for the steering knuckle. With the increasing of die preheating temperature, the maximum equivalent stress during the hot forging process of automotive steering knuckle gradually decreases, while the energy and maximum metal flow velocity gradually increase. With the increasing of upper die movement speed, the maximum equivalent stress initially decreases and then increases, while the energy and maximum metal flow velocity show an increasing trend. In addition, with the increasing of friction coefficient, the maximum equivalent stress and maximum metal flow velocity of steering knuckle first decrease and then increase, and the energy gradually increases. Thus, the primary and secondary relation of each factor is determined by comparing range values R.

Funds:
湖北省重点研发计划项目(2022BAA075)
AuthorIntro:
作者简介:蒋懋旭(2000-),男,硕士研究生 E-mail:1250586971@qq.com 通信作者:涂君(1983-),男,博士,教授 E-mail:Juntu@hbut.edu.cn
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