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  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Research progress on roll-bending process of four-roll plate rolling machines
Authors: [1]仉志强  宋建丽  付建华 等. 板材弯卷成形工艺的研究现状 [J]. 塑性工程学报  2014  21(1): 1-6 84.   Zhang Z Q  Song J L  Fu J H  et al. Research status of plate bending and roll-bending process [J]. Journal of Plasticity Engineering  2014  21(1): 1-6 84.  [2]Shinkin N V. Asymmetric three-roller sheet-bending systems in steel-pipe production [J]. Steel in Translation  2017  47(4): 235-240.   [3]李永堂  梁涛  雷步芳 等. 我国大型卷板机研究现状和发展趋势 [J]. 锻压装备与制造技术  2020  55(5): 15-19.   Li Y T  Liang T  Lei B F  et al. Research status and developing trend of large plate bending machine [J]. China Metalforming Equipment & Manufacturing Technology  2020  55(5): 15-19.   [4]黄春峰. 圆锥筒形零件的压力加工成形 [J]. 航空制造技术  2003 (4): 92-93.   Huang C F. Pressure forming of conical part [J]. Aeronautical Manufacturing Technology  2003 (4): 92-93.   [5]何雪婷  王玉华  朱富慧 等. 板材弯卷成形技术的研究进展 [J]. 模具技术  2017 (6): 55-60.   He X T  Wang Y H  Zhu F H  et al. Research progress of plate roll-bending processes [J]. Die and Mould Technology  2017 (6): 55-60.   [6]Hadic' N  Keran Z  Hadjina M  et al. Analysis of elastic-plastic steel plates forming based on typical shipyard′s roller bending machine [J]. Ocean Engineering  2019  190: 106438.  [7]邢伟荣. 卷板机的现状与发展 [J]. 锻压装备与制造技术  2010  45(2): 10-16.   Xing W R. Status and development of the bending machine for plate [J]. China Metalforming Equipment & Manufacturing Technology  2010  45(2): 10-16.   [8]Zhang Z Q  Song J L  Fu J H  et al. A refined model of three-roller elastoplastic asymmetrical pre-bending of plate [J]. Journal of Iron and Steel Research:International  2014  21(3): 328-334.  [9]Cai Z Y  Lan Y W. Analysis on the straight-end problem in thin-plate three-roll bending [J]. Applied Mechanics & Materials  2011  80-81: 585-590.   [10]Hua M  Sansome D H  Rao K P  et al. Continuous four-roll plate bending process: Its bending mechanism and influential parameters [J]. Journal of Materials Processing Technology  1994  45(1-4): 181-186.   [11]Hua M  Baines K  Cole I. Bending mechanisms  experimental techniques and preliminary tests for the continuous four-roll plate bending process [J]. Journal of Materials Processing Technology  1995  48(1-4): 159-172.  [12]肖善超  姚久军  沙心勇. 四辊卷板机侧辊位移计算模型研究 [J]. 一重技术  2017 (4): 48-51 72.   Xiao S C  Yao J J  Sha X Y. Mathematical model for side roller displacement calculation of 4-roller plate benders [J]. CFHI Technology  2017 (4): 48-51 72.   [13]李建  陈举庆  姚久军. 四辊卷板机弯卷工艺及辊位移计算模型 [J]. 一重技术  2015 (3): 1-5 44.   Li J  Chen J Q  Yao J J. Modeling and computation of the four-roller bending process and roller displacement [J]. CFHI Technology 2015 (3): 1-5 44.   [14]周迟. 四辊卷板成形工艺技术研究 [D]. 南京: 南京理工大学  2018.   Zhou C. Research on Four-roll Plate Bending and Forming Technology [D]. Nanjing: Nanjing University of Science and Technology  2018.   [15]陈德道  杨晋  安虎平. 四辊卷板机侧辊工艺位移计算模型的研究[J]. 锻压装备与制造技术  2015  50 (3): 44-48.   Chen D D  Yang J  An H P. Study on calculation model of process displacement for side rollers in four-roll plate bending machine[J]. China Metalforming Equipment & Manufacturing Technology  2015  50 (3): 44-48.   [16]Hua M. The Mechanics of Continuous Roller Bending of Plates [D]. Birmingham: University of Aston  1986.  [17]Leacock G A  McCracken D  Brown D  et al. Numerical simulation of the four roll bending process [J]. Materials and Manufacturing Processes  2012  27(4): 370-376.   [18]赵军  徐常富. 对称式四辊卷圆工艺方法及装置 [P]. 中国:CN104324988B  2016.   Zhao J  Xu C F. Symmetrical four-roll circular rolling process method and device [P]. China: CN104324988B  2016.   [19]Cao H Q  Yu G C  Yang C F  et al. Research on a control strategy of the symmetrical four-roller bending process based on experiment and numerical simulation [J]. Symmetry  2021  13(6): 940.  [20]Yu G C  Zhao J  Xu C F. Development of a symmetrical four-roller bending process [J]. The International Journal of Advanced Manufacturing Technology  2019  104(9-12): 4049-4061.  [21]Hua M  Cole I M  Baines K  et al. A formulation for determining the single-pass mechanics of the continuous four-roll thin plate bending process [J]. Journal of Materials Processing Technology  1997  67(1): 189-194.  [22]Hua M  Sansome D H  Baines K. Mathematical modeling of the internal bending moment at the top roll contact in multi-pass four-roll thin-plate bending [J]. Journal of Materials Processing Technology  1995  52(2): 425-459.   [23]苏传德. 卷板机电机驱动功率的计算[J]. 山东冶金  1999  (3): 44-45.   Su C D. Calculation of motor driven power of coiling plate machine[J]. Shandong Metallurgy  1999  (3): 44-45.   [24]Salem J  Champliaud H  Feng Z  et al. Experimental analysis of an asymmetrical three-rol 
Unit: School of Mechanical and Electronic Engineering  Nanjing Forestry University  Nanjing 210037  China 
KeyWords: four-roll plate rolling machine  roll-bending  continuous roll-bending  theoretical model process flow 
ClassificationCode:TG335
year,vol(issue):pagenumber:2024,49(5):1-12
Abstract:

 The roll-bending process of four-roll plate rolling machines can process the plate into fixed or variable curvature parts such as curved parts, cylindrical parts, conical parts and polygonal parts. This process is widely applied due to its advantages of high efficiency, flexibility, material saving and high forming accuracy. Therefore, the roll-bending process of four-roll plate rolling machines was reviewed from three perspectives: process methods and flow, theoretical models of the process, and influencing factors of establishing the model. Firstly, the working principles, process flows and characteristics of asymmetric and symmetric roll-bending process were introduced. Secondly, for the continuous roll-bending process in the process flow, the characteristics, applicability and accuracy of three types of linear and nonlinear roll-bending mathematical models were summarized. Furthermore, the three factors affecting the modeling of the process were analyzed, including the material hardening characteristics, the roll-bending passes and the unloading springback of plate. Finally, the current research issues and possible future development directions were discussed. 

 
Funds:
江苏省重点研发计划项目(SBE2021030576)
AuthorIntro:
作者简介:马晨波(1983-),男,博士,教授 E-mail:machenbo@njfu.edu.cn 通信作者:张子恒(2000-),男,硕士研究生 E-mail:zhangziheng@njfu.edu.cn
Reference:

 
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