Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:A forming process of end flange cup-shaped part for H13 steel
Authors: Zhang Chao1  Sun Hongxing1 2  Wang Tao1  Wang Jinbao3  Liu Guanghui1  Liu Hua1 
Unit: 1. Zhengzhou Research Institute of Mechanical Engineering Co.  Ltd.  Zhengzhou 450001  China    2. School of Mechanical Engineering Xi′an Jiaotong University  Xi′an 710049 China   3. Sany Heavy Machinery Co.  Ltd.  Kunshan 215300  China 
KeyWords: H13 steel  end flange cup-sahped part  heating mode  forging cracks  contact friction conditions 
ClassificationCode:TG314.3
year,vol(issue):pagenumber:2024,49(5):17-23
Abstract:

 Abstract: Aiming at the problem of surface cracks easily occurring during the forging process of 4Cr5MoSiV1 (ASTM H13) steel, for H13 steel end flange cup-shaped  forgings, its forming process was developed. Firstly, the true stress-true strain curve of H13 steel was obtained by high temperature compression test. Secondly, combined with the process test results, the flow law and stress distribution of the metal during the forging process were analyzed by finite element simulation software DEFORM-3D. Furthermore, the causes of cracks in the test sample were found out, and the measures such as controlling the temperature uniformity of billet and improving the shape of forgings were proposed. Finally, the trial production of a certain type of H13 steel cup-shaped part was realized through the process improvement. The test results show that H13 steel small forgings is prone to crack during the forging process. It is necessary to ensure the uniformity of billet temperature, control the consistency of forging deformation and the contact friction conditions, which has certain guiding significance for the development and production of small end flange cup-shaped part of H13 steel.

 
Funds:
基金项目:郑州机械研究所有限公司技术发展基金(502SJ2023008);郑州机械研究所有限公司创新创业专项基金(203SC2022001-16);郑州市科技重大专项资金(152PZDZX007)
AuthorIntro:
作者简介:张超(1989-),男,硕士,高级工程师 E-mail:zc80802@163.com 通信作者:孙红星(1975-),男,博士,研究员 E-mail:sunhx@zrime.com.cn
Reference:

 
[1]吴晓春,左鹏鹏. 国内外热作模具钢发展现状与趋势
[J]. 模具工业, 2013, 39(10):1-9.


 

Wu X C, Zuo P P. Development status and trend of hot working die steels at home and abroad
[J]. Die & Mould Industry, 2013, 39(10):1-9.

 


[2]刘艳宾, 徐数. 锻造比对H13模具钢高温性能的影响
[J/OL].热加工工艺,1-4
[2024-04-22].https://dio.org/10.141581j.cnki.1001-3814.20223360.

 

Liu Y B, Xu S. Effect of forging ratio on high temperature properties of H13 die steel
[J/OL]. Hot Working Technology,1-4
[2024-04-22].https://dio.org/10.141581j.cnki.1001-3814.20223360.

 


[3]陈国鑫, 桑宝光, 刘宏伟, 等. H13钢高温热变形特征与动态再结晶行为
[J]. 塑性工程学报, 2022, 29 (6): 193-202. 

 

Chen G X, Sang B G, Liu H W, et al. Hot deformation characteristics and dynamic recrystallization behavior of H13 steel at high temperature
[J]. Journal of Plasticity Engineering, 2022, 29 (6): 193-202.

 


[4]王姝俨, 夏华.深孔筒套精密成形工艺及模具设计
[J].精密成形工程, 2019, 8(5): 147-151.

 

Wang S Y, Xia H.Deep-hole sleeve precision forming technology and die design
[J].Journal of Netshape Forming Engineering, 2019, 8(5): 147-151.

 


[5]宋志峰,逯云杰,马磊,等.一种车用法兰盘零件的锻造工艺研究及模具结构优化
[J].锻压技术, 2023, 48(9): 15-22.

 

Song Z F,Lu Y J,Ma L,et al. Research on forging process and optimization on die structure for an automotive flange part
[J]. Forming & Stamping Technology, 2023, 48(9): 15-22.

 


[6]徐伟, 万轶, 沙鑫美. 模具加载方式对传动用螺旋伞齿轮闭式锻造工艺的影响
[J]. 锻压技术, 2022, 47(6): 75-80.

 

Xu W, Wan Y, Sha X M. Influence of mold loading mode on closed forging process for transmission spiral bevel gear
[J].Forging & Stamping Technology, 2022, 47(6): 75-80.

 


[7]杜帅, 李颖, 李敏,等. H156 热作模具钢动态再结晶的实验与数值模拟研究
[J].锻压技术, 2023, 48(1): 245-252.

 

Du S, Li Y, Li M, et al. Experiment and numerical simulation study on dynamic recrystallization for H156 hot work die steel
[J]. Forging & Stamping Technology, 2023, 48(1): 245-252.

 


[8]李万虎, 张敬民. 汽车转向球销镦挤成形有限元分析与工艺
[J]. 锻压技术,2023,48(6):115-123.

 

Li W H, Zhang J M. Finite element analysis and process on upsetting extrusion forautomobile steering ball pin
[J]. Forging & Stamping Technology, 2023,48(6):115-123.

 


[9]Liu Y, Geng C, Lin Q Q, et al. Study on hot deformation behavior and intrinsic workability of 6063aluminum alloys using 3D Processing Map
[J]. Journal of Alloys and Compounds, 2017, 713: 212-221.

 


[10]孙世仁, 刘虹, 陈文琳, 等. 基于有限元软件的锻造工艺参数对牵引拉杆成形的影响分析
[J]. 热加工工艺, 2020, 49(15): 68-72.

 

Sun S R, Liu H, Chen W L, et al. Influence of forging process parameters on forming of traction rod based on finite element software
[J]. Hot Working Technology, 2020, 49(15): 68-72.

 


[11]李传民, 王向丽, 闫华军, 等. 金属成形有限元分析实例指导教程
[M]. 北京: 机械工业出版社, 2007.

 

Li C M, Wang X L, Yan H J, et al. Examples of Metal Forming Finite Element Analysis Tutorial
[M]. Beijing: China Machine Press, 2007.

 


[12]尹成波, 衣淑丽, 孙学进. 基于Deform的筒形件冷挤压数值模拟分析
[J]. 热加工工艺, 2020, 49(3): 116-118.

 

Yin C B, Yi S L, Sun X J. Numerical simulation analysis of cold extrusion of tube workpieces based on Deform
[J]. Hot Working Technology, 2020, 49(3): 116-118.

 


[13]于玲, 刘清文. 基于有限元的法兰轴结构件塑性成形工艺分析
[J]. 精密成形工程, 2023, 15(2): 218-223.

 

Yu L, Liu Q W. Plastic forming process of flange shaft structure based on finite element
[J].Journal of Netshape Forming Engineering, 2023, 15(2): 218-223.

 
Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com