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Title:Optimization of spoke stamping process and wrinkle control method
Authors: Zhao Shuai1  Shi Guanglin1  Wang Wenfeng1  Yu Wenyan2  Peng Jin2  He Shiming1  Peng Weijie1 
Unit: 1.School of Mechanical and Automotive Engineering  Guangxi University of Science and Technology  Liuzhou 545006 China   2.Titan-Yuxiang Wheel (Liuzhou) Co.  Ltd.  Liuzhou 545027 China 
KeyWords: B500CL steel  stamping  wrinkle  blank holding force  die structure  draw beads 
ClassificationCode:TG386.41
year,vol(issue):pagenumber:2024,49(5):36-44
Abstract:

  In response to the problems of high production costs and low production efficiency due to the use of multi-pass forming or hot forming processes for high-strength wheel steel, for a commercial vehicle wheel spoke, by reducing the number of stamping passes and improving the existing stamping scheme, the critical state of sheet metal stamping wrinkling and the change rule of blank holding force were analyzed, and the wrinkling position was predicted. Then, the stamping process parameters to suppress wrinkling defects were determined, and the stamping process of wheel spoke was simulated. Furthermore, by optimizing the die structure and adding local draw beads to change the flow resistance of material during the stamping process, the defects such as wrinkling and thinning were improved, and the optimized process scheme was experimentally verified. The results show that the material absence at the notch makes the blank holding force required in each area different, which is the main cause of wrinkling defects. After changing the die structure and adding draw beads, the forming quality of wheel spoke is good, the wrinkling defect is suppressed, and the thinning rate of the optimized product is controlled within 5%.

Funds:
基金项目:广西自然科学基金资助项目(2020GXNSFBA297073)
AuthorIntro:
作者简介:赵帅(1998-),男,硕士研究生 E-mail:2717271512@qq.com 通信作者:石光林(1967-),男,硕士,教授 E-mail:shiguanglin@gxust.edu.cn
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