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Title:Failure analysis on hot forging mold for NOS525 steel bottom base body
Authors: Yan Tao1 Li Peizhen2  Li Lu1 Dong Junbin1 Yang Zhiyong2 
Unit: (1. Baoji Bao De Li Electrification Equipment Co.  Ltd. Baoji 721013 China   2. School of Mechanical and Electronic Control Engineering  Beijing Jiaotong University  Beijing 100044 China) 
KeyWords: NOS525 steel  hot forging mold surface collapse  thermal fatigue crack failure analysis  heat treatment 
ClassificationCode:TG147
year,vol(issue):pagenumber:2024,49(5):188-197
Abstract:

  For the problems of frequent failure of surface collapse and thermal fatigue crack for hot forging mold of NOS525 steel bottom base body during early service, combined with the failure form and location of bottom base body mold, the material composition, hardness and metallographic structure were studied by direct reading spectrometer, Rockwell hardness tester, optical microscope and scanning electron microscope. Then, the sampling design of different depths and directions of the mold was carried out, and the tensile and impact mechanical properties were tested. Furthermore, the forging process of the bottom base body was simulated by software QForm. The test and simulation results show that there are excessively long acicular martensite and a small amount of Weinstein structure in the microstructure of the mold material, which belongs to the superheated structure with coarse grains. The main reason is that the quenching temperature of the mold is too high or the holding time is too long during the heat treatment process, and the tempering is not enough. During the hot forging process of the bottom base body, the temperature of the contact area between working surface of mold and flash edge obviously increases. When the mold is in operation, the maximum stress at the cavity position is close to the yield strength of the material obtained by the experiment, and exceeding the fatigue strength of the material, which is easy to induce surface collapse and thermal fatigue cracks in the above-mentioned parts of the mold, which is consistent with the actual failure of the mold.

 
Funds:
基金项目:国家自然科学基金面上资助项目(NO.52372345)
AuthorIntro:
作者简介:闫涛(1984-),男,学士,副高级工程师 E-mail:ceeyantao@126.com 通信作者:杨智勇(1975-),男,博士,教授 E-mail:zhyyang@bjtu.edu.cn
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