Transactions of Materials and Heat Treatment

Title：Single-piece quality data traceability technology on hot working process based on virtual identification

Authors： Cao Shengquan1 Sun Yong2

Unit： 1.Baowu Special Metallurgical Co. Ltd. 2. China Academy of Machinery Beijing Research Institute of Mechanical & Electrical Technology Co. Ltd.

KeyWords： forgings virtual indentification hot working quality data traceability whole process management lean production

ClassificationCode：TP273

year,vol(issue):pagenumber：2024,49(8):29-37

Abstract：

Due to the higher temperature and larger deformation during the hot working process of forgings, it is difficult to use the traditional methods such as radio frequency identification(RFID) and surface identification for identification, resulting in inaccurate correspondence and traceability of the identification numbers of individual forgings with the process and quality data of forgings. Therefore, for the above problems, the unique virtual identifiers to individual forgings was assigned by constructing a coding system for production factors, and combining with the time sequence flow of the production process, the quality data of each link in the production chain were sorted and correlated. Then, a whole-process quality data model with the virtual identification as the primary key was constructed, forming the whole-process traceability technology of individual quality data with virtual identification as the traceability medium. Based on this technology, the individual traceability system was constructed, realizing real-time tracking and analyzing decision-making of the process and quality data for the individual forgings. Finally, the promotion effect was explored for reducing manual errors, improving production transparency and promoting lean production in the forging industry.

Funds：

作者简介：曹圣泉（1975-），男，博士，高级工程师 E-mail：caoshengquan@baosteel.com

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