Transactions of Materials and Heat Treatment

Title：Applications of digital twin technology in forging automated production line

Authors： Zhang Nan Zhang Hao Shi Yiqing Liu Qingsheng Yang Yong Li Zhuo Ao Qian Yuan Chao Wei Xiang Zheng Zihao

Unit： China Academy of Machinery Beijing Research Institute of Mechanical ＆ Electrical Technology Co. Ltd.

KeyWords： forging automation digital twin production monitoring quality monitoring

ClassificationCode：TG316

year,vol(issue):pagenumber：2024,49(10):150-156

Abstract：

For the current problems faced by forging enterprises in the automation process of forging production lines, such as the relative single display of technical solutions in the automation planning stage, weak monitoring capabilities in the automation production process stage, incomplete energy consumption statistics of automation equipment, and low quality monitoring and traceability capabilities of forgings, based on digital twin technology, four application methods and architectures for digital twin design and simulation, digital twin monitoring and display, digital twin energy consumption monitoring, and digital twin quality monitoring of the forging production lines were proposed respectively. At the same time, the three difficulties in the implementation of digital twin technology in forging automation production lines, namely, the data collection accuracy, data transmission speed and model display similarity were put forward, which made certain explorations for the in-depth research of digital twin technology in the field of forging and provided implementation ideas for the application of digital twin technology in the production of forging enterprises.

Funds：

国家重点研发计划（2022YFB3706904）

作者简介：张南（1995-），男，博士研究生，工程师,E-mail：zh_nan95@outlook.com;通信作者：张浩（1963-），男，硕士，研究员,E-mail：zh_hao@sina.com

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