Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Combined punching process for series of ultra-wide and multi-shaped hole products based on improved bending machine
Authors: Shu Jiangjiao1 Shu Junping2 Yang Yucheng1 Zhao Song2 Yan Qiufeng1 
Unit: 1.School of Electrical Engineering and Automation  Nantong University 2.Zhejiang YiLiDa Science and Technology Co. Ltd. 
KeyWords: volute plate serialization expansion  punching  ultra-wide and multi-shaped holes  mobile skip step  slide row position 
ClassificationCode:TG76
year,vol(issue):pagenumber:2024,49(11):101-112
Abstract:

 Through the expansion of product seriation, three volute product diagrams were introduced. The process optimization on the three types of volute plate process machining diagrams was carried out to replace the group holes of original product with economical and regular group holes. In order to solve the stamping process problem of ultra-wide and multi-shaped holes for the volute plate after seriation expansion, the hydraulic bending machine was systematically improved to become a usable electro-hydraulic servo bending machine, which provides the processing equipment guarantee. After analyzing the stamping process of three types of volute plate, an electro-hydraulic servo bending machine was proposed to match a set of combined punching die controlled by slide row position and with mobile skip step for the maching of group holes. Group hole machining can be realized through the of deduction group hole list. It is proved that the processing of ultra-wide hole spacing and multi-shaped hole for volute plate after optimization meets the requirements and the quality is improved. Compared with the original manual machining, the efficiency of machining can be significantly improved with the combined punching die and the improved bending machine. It is shown that the equipment improvement combined with die optimization is a good way to achieve “cost reduction and efficiency increase”.

Funds:
国家自然科学基金面上项目(62273188)
AuthorIntro:
作者简介:束茳娇(2002-),女,本科生 E-mail:1518594468@qq.com 通信作者:严秋锋(1988-),男,博士,讲师 E-mail:yanqf@nuaa.edu.cn
Reference:

 [1]李振光,张磊,吕祥龙,等. 油电混合数控折弯机的技术发展及应用[J]. 世界制造技术与装备市场,2021(1):71-72.


Li Z G,Zhang L,Lyu X L, et al. Technical development and application of oil-electric hybrid CNC bending machine[J]. World Manufacturing Engineering & Market,2021(1):71-72.

[2]赵德世,杜坡,刘杰. 汽车加强板多工位级进模设计[J].锻压技术,2023,48(8):219-223.

Zhao D S,Du P,Liu J. Design on multi-station progressive die for automobile reinforcement plate[J]. Forging & Stamping Technology,2023,48(8):219-223.

[3]束国栋,张维光.厚板零件精密冲裁工艺分析与模具设计[J].模具工业,2015,41(5):51-53,57. 

Shu G D,Zhang W G. Precision blanking process analysis and die design of thick plate parts[J]. Die & Mould Industry,2015,41(5):51-53,57.

[4]姜银方,袁国定.冲压模具工程师手册[M].北京:机械工业出版社,2011.

Jiang Y F,Yuan G D. Stamping Die Engineer′s Manual[M].Beijing:China Machine Press, 2011.

[5]余归城,阮金华,张健民,等. 细长变截面非轴对称工件模锻模具优化设计[J]. 锻压技术,2022,47(10):229-235.

Yu G C,Ruan J H,Zhang J M,et al. Optimization design of die forging mold for slender non-axisymmetric workpiece with variable cross section[J]. Forging & Stamping Technology,2022,47(10):229-235.

[6]卞正其,徐朝忠,张志兵.SERVO GUIDE 在EP20型全电伺服数控转塔冲床上的应用[J]. 锻压装备与制造技术,2015,50(5):29-32.

Bian Z Q, Xu C Z, Zhang Z B. Application of SERVO GUIDE in EP20 full electric servo CNC turret press[J]. China Metalforming Equipment & Manufacturing Technology, 2015,50(5):29-32.

[7]刘海燕,苏宇,林春兰,等.基于RobotStudio的生产线下料系统设计与仿真[J].制造技术与机床,2019(5):67-71,75.

Liu H Y,Su Y,Lin C L, et al. Design and simulation of production line material system based on RobotStudio[J]. Manufacturing Technology & Machine Tool,2019(5):67-71,75.

[8]胡金龙,佘健,吴正刚.一种全电伺服数控折弯机的创新设计[J]. 机械工程与自动化,2014(6):107-109.

Hu J L,She J, Wu Z G. Innovative design of an all-electric servo CNC bending machine[J]. Mechanical Engineering & Automation,2014(6):107-109.

[9]曹光荣.电伺服折弯机关键技术研究[D].扬州: 扬州大学,2009.

Cao G R . Research on Key Technology of Electric Servo Bending Machine[D]. Yangzhou: YangZhou University, 2009.

[10]束军平,刘斌.一种采用拉伸与液压胀形的复合成形工艺与模具设计[J].模具工业,2014,40(2):30-33.

Shu J P, Liu B. The invention relates to a composite forming process and a die design using tensile and hydraulic expansion[J]. Die & Mould Industry, 2014,40(2):30-33.

[11]中国机械工程学会.中国模具设计大典.第三卷[M].南昌:江西科学技术出版社,2003.

Chinese Society of Mechanical Engineering. China Mold Design Ceremony. Volume 3[M]. Nanchang: Jiangxi Science and Technology Press,2003.

[12]王孝培.实用冲压技术手册[M].北京:机械工业出版社,2011.

Wang X P. Practical Stamping Technical Manual[M]. Beijing : China Machine Press, 2011.

[13]束军平,莫仁春.超厚不锈钢零件的冲模设计[J]. 模具工业,2022,48(9):40-44.

Shu J P, Mo R C. Die design for super thick stainless steel parts[J]. Die & Mould Industry,2022,48(9):40-44.

[14]李厚佳,金龙建.紧固连接件级进模设计[J]. 模具工业,2022,48(9):27-34.

Li H J,Jin L J.Design of progressive die for fastening connector[J]. Die & Mould Industry, 2022,48(9):27-34.

[15]张维光,束国栋.弧形烤箱面板的成形工艺分析与模具设计[J]. 模具工业,2015,41(4):28-33.

Zhang W G,Shu G D. Forming process analysis and mold design of curved oven panel[J]. Die & Mould Industry,2015,41(4):28-33.

[16]金龙建.冲压模具-从入门到精通[M].北京:化学工业出版社,2022.

Jin L J.Stamping Die-rom Introduction to Mastery[M]. Beijing: Chemical Industry Press,2022.

[17]陈炎嗣.冲压模具设计实用手册[M].北京:化学工业出版社,2011.

Chen Y S.Stamping Die Design Practical Manual[M]. Beijing: Chemical Industry Press, 2011.

[18]王希亮,滕斌,庄严.弹簧片精密级进模设计[J].模具工业,2022,48(5):26-28.

Wang X L, Teng B, Zhuang Y. Design of progressive die for leaf spring[J]. Die & Mould Industry, 2022,48(5):26-28.

[19]徐腾,王鑫,冉家琪,等.伺服拉伸成形粘模行为及粘模抑制研究[J].锻压技术,2023,48(1):1-13.

Xu T, Wang X, Ran J Q, et al. Research on viscous die behavior and inhibition of servo tensile forming[J]. Forging & Stamping Technology, 2023,48(1):1-13.

 
Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com