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Title:Industrial manipulator end effector for hammer die forging
Authors: Xia Yun1 2  Ao Xinke1  Li Xianglong1 Xu Yiyang3  Feng Xuewen1  Wang Aiming1 Guo Zhongyao1 Wang Yaohui4 
Unit: (1.School of Mechanical and Electrical Engineering China University of Mining and Technology (Beijing) Beijing 100083  China   2.School of Artificial Intelligence China University of Mining and Technology (Beijing) Beijing 100083  China   3.Beijing China Coal Mine Engineering Co. Ltd.  Beijing 100013  China   4.Huaneng Coal Technology Research Co. Ltd.  Beijing 100070 China) 
KeyWords: hammer die forging  industrial manipulator  end effector  transmission module  finger module 
ClassificationCode:TH122
year,vol(issue):pagenumber:2024,49(12):137-147
Abstract:

 Abstract: For the problems that the strength of forgings at high temperature significantly decreases and the body of forgings is easy to be pinched resulting in difficult for industrial manipulator to grasp during the intelligent hammer die forging process, taking the scraper beam of coal mine scraper conveyor as the research object, the two-finger rotary clamp end effector with long and short fingers was designed to stably grasp the flying edge of high-temperature forgings, and the transmission block with curved grooves was designed to solve the movement dead point problem of end effector. Then, the action process of prying, clamping, flattening, flipping and stacking of end effector was proposed, and the kinematics, dynamics and finite element simulation of end effector were carried out by using ADAMS and ANSYS. The results show that the maximum stroke required for the push rod of end effector cylinder is 14.5 mm, and the maximum force required for the cylinder is 964.3819 N. The equivalent total strains of the transmission module and finger module for end effector are 0.0037994 and 0.00034405 respectively, and the stress values are much lower than the material yield strength, which verifies the rationality of the designed end effector. Thus, the research results provide technical support for liberating workers from the arduous hammer die forging production line by using industrial robotic arms.

 
Funds:
基金项目:国家自然科学基金资助项目(52374167);中国华能集团科技项目(HNKJ21-H56-06)
AuthorIntro:
作者简介:夏云(1979-),女,硕士,工程师 E-mail:xiayun@cumtb.edu.cn 通信作者:汪爱明(1982-),男,博士,教授 E-mail:1666252993@qq.com
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