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Title:Application and defect repair method of polyurethane pressing in trimming die
Authors: Pan Yuanan1  Li Pengyu2  Cui Yan2  Chen Wang3  Li Jing1 
Unit: (1.School of Electrical Engineering Changchun Technical University of Automobile  Changchun 130013 China  2.China FAW   Group Co. Ltd.  Changchun 130011 China  3. FAW Tooling Die Manufacturing Co. Ltd. Changchun 130011 China) 
KeyWords: polyurethane  pressing plate  trimming die  repair method  cost saving 
ClassificationCode:TG386.2
year,vol(issue):pagenumber:2024,49(12):148-153
Abstract:

 Abstract: To shorten the debugging cycle of die production preparation, reduce the die production costs and improve the coloring rate of the trimming die pressing, based on the multiple production platforms of automobile OEMs, through the application of various types and structures of trimming dies for door outer panels, fenders and roof outer panels, the most common problems, repair processes and precautions in application of polyurethane pressing plates in automotive trimming dies were summarized in detail, especially, the pre-treatment of repair process and the repair after curing were particularly important. Then, the usage scenarios were identified, and the spot inspection and maintenance methods for stamping dies using polyurethane pressing  were recommended. The analysis results show that replacing the traditional rigid pressing materials with flexible polyurethane pressing material can save at least RMB 10,000 in production costs and RMB 8,200 in labor costs for a single set of die, shorten the debugging cycle of die production preparation by 10 days.

 
Funds:
基金项目:2023年度吉林省教育科学规划课题(GH23828);2023年度吉林省职业教育科研课题(2023XHZ015);2024年度长春汽车职业技术大学校级课题(XJKY202412)
AuthorIntro:
作者简介:潘远安(1983-),男,硕士,正高级工程师 E-mail:116521719@qq.com 通信作者:李靖(1992-),女,硕士,讲师 E-mail:1332557862@qq.com
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