Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Design of multi-station progressive die for engine hood hinge mounting plate based on Autoform
Authors: Zhang Liuwei1 2  Hong Wei1  Fu Lihua1  Yuan Bo3  Lyu Zhichao1 Xu Huixi4  Jie Xiao1 
Unit: (1.Institute of Intelligent Manufacturing Equipment  Taizhou Vocational College of Science & Technology Taizhou 318020  China   2.Key Laboratory of Mold Intelligent Manufacturing of Taizhou Taizhou 318020  China   3.School of Mechanical and Electrical Engineering  Wuhan City Polytechnic  Wuhan 430064  China   4. Zhejiang Huangyan Die Co.  Ltd. Taizhou 318020  China) 
KeyWords: multi-station progressive die  layout design engine hood hinge mounting plate lifiting mechanism guiding positioning mechanism 
ClassificationCode:TG386
year,vol(issue):pagenumber:2025,50(4):222-228
Abstract:

 Based on the structural characteristics and production requirements of engine hood hinge mounting plate, it was determined that a multi-station progressive die was used for production, and the parts were numerically analyzed by simulation software Autoform. Then, according to the simulation results, the frame-type straight-to-row layout design was determined, and the material utilization rate could reach 69.47%. Furthermore, the problems of middle sagging of strip and the uneven feeding were solved by the combined lifting mechanism of “lifting plate+lifting bracket+nitrogen spring”, and the blanking accuracy was improved. In addition, the problem of large lateral force in die production was solved by the design of die base anti-lateral force structure, and a guiding method combining outer guide pins, inner guide pins and guide blocks was adopted to improve the overall guiding accuracy. The production results indicate that the die works smoothly and the quality of formed parts meets the requirements, demonstrating that the die structure design is reasonable and reliable.

 
Funds:
基金项目:2023年浙江省一般科研项目(Y202352555);2023年湖北省自然科学基金面上项目(2023AFB974);2023年台州市科技计划项目(23gyb32);2023年校级青年专项项目(23QNZ05);2022年度台州市五个一批精密制造产教融合工程项目(22cjr09);2021年度浙江省协同育人项目五轴数控人才联合培养基地建设项目(21cxy254)
AuthorIntro:
作者简介:张留伟(1986-),男,硕士,副教授
Reference:

 
[1]苏达权,黄珍媛,伍宇安,等. 汽车吸能盒零件多工位级进模设计
[J]. 锻压技术,2024,49(1):196-201.


 

Su D Q, Huang Z Y, Wu Y A,et al. Design on multi-station progressive die of automotive energy absorbing box parts
[J]. Forging & Stamping Technology, 2024,49(1):196-201.

 


[2]靳阳,尹晶晶,毛永刚,等.激光拼焊板典型零件冲压缺陷分析及改进
[J].锻压技术,2024,49(1):67-74.

 

Jin Y,Yin J J,Mao Y G,et al.Analysis and improvement on stamping defects for typical parts of tailor welded blanks
[J]. Forging & Stamping Technology,2024,49(1):67-74.

 


[3]赵德世,杜坡,刘杰. 汽车加强板多工位级进模设计
[J]. 锻压技术,2023,48(8):219-223.

 

Zhao D S, Du P, Liu J. Design on multi-station progressive die for automobile reinforcement plate
[J]. Forging & Stamping Technology, 2023,48(8):219-223.

 


[4]李兵,徐飞越,张鹏,等.QP1180超高强钢复杂构件冷冲压成形性能
[J].锻压技术,2024,49(5):45-52.

 

Li B,Xu F Y,Zhang P,et al.Cold stamping performance for complex components of ultra-high strength steel QP1180
[J]. Forging & Stamping Technology,2024,49(5):45-52.

 


[5]张留伟,沈仙兵,洪维,等. 基于 CAD / CAE 的前翼板支架拉延模设计
[J]. 塑性工程学报,2023,30(3):82-90.

 

Zhang L W, Shen X B, Hong W,et al. Draw die design of front wing support based on CAD / CAE
[J]. Journal of Plasticity Engineering, 2023,30(3):82-90.

 


[6]蒋磊,谢晖,李乐平,等. 铝合金翼子板锐棱成形模具磨损仿真研究
[J]. 锻压技术,2023,48(8):210-218.

 

Jiang L, Xie H, Li L P,et al. Simulation study on forming die wear for aluminum alloy fender with sharp edge
[J]. Forging & Stamping Technology, 2023,48(8):210-218.

 


[7]甘国强,李萍,薛克敏.汽车件高强铝合金板件热冲压工艺研究进展
[J].稀有金属,2024,48(4):564-574.

 

Gan G Q,Li P,Xue K M. Research progress on hot stamping process of high strength aluminum alloy plates for automotive parts
[J]. Chinese Journal of Rare Metals, 2024,48(4):564-574.

 


[8]蒋磊,龚熙,陈一哲,等. 铝合金双锐棱翼子板成形工艺优化
[J]. 塑性工程学报,2023,30(12):69-78.

 

Jiang L, Gong X, Chen Y Z,et al. Optimization of forming process for double-sharp-edged aluminum alloy fender
[J]. Journal of Plasticity Engineering, 2023,30(12):69-78.

 


[9]项凯,岳峰丽,孙红运,等.TP2铜管坯水平连铸工艺一次水冷数值模拟
[J].铜业工程,2024(6):54-65.

 

Xiang K,Yue F L,Sun H Y,et al. Numerical simulation of primary water cooling for horizontal continuous casting process of TP2 copper pipe billet
[J]. Copper Engineering,2024(6):54-65.

 


[10]韩文峰, 揭招财, Handiso S Y, 等. 汽车后地板拉延件成形裕度提升及参数优化研究
[J]. 精密成形工程,2023,15(12):157-164.

 

Han W F, Jie Z C, Handiso S Y,et al. Influence of process parameters on formability of door inner panel based on orthogonal test
[J]. Journal of Plasticity Engineering, 2020,27(12):73-81.

 


[11]任维泽,段绪星,林益文,等.汽车座椅对称件冲压成形仿真设计及优化
[J].锻压技术,2024,49(1):75-80,181.

 

Ren W Z,Duan X X,Lin Y W,et al.Simulation design and optimization on stamping of symmetrical parts for automobile seats
[J]. Forging & Stamping Technology,2024,49(1):75-80,181.

 


[12]乐起,王玮珉,胡志力,等. 某高强钢汽车控制臂冲压成形工艺研究
[J]. 塑性工程学报,2023,30(12):47-54.

 

Le Q, Wang W M, Hu Z L,et al.Research on stamping process of a high strength steel automobile spring arm
[J]. Journal of Plasticity Engineering, 2023,30(12):47-54.

 


[13]宁水根, 曹炳鑫, 卢泓坤, 等. 电动汽车电池包铝合金顶盖拉延成形 分析及工艺参数优化
[J]. 精密成形工程,2023,15(6):70-75.

 

Ning S G, Cao B X, Lu H K,et al. Drawing forming analysis and process parameter optimization of aluminum alloy top cover of battery pack for electric vehicle
[J]. Journal of Plasticity Engineering, 2023,15(6):70-75.

 


[14]陈鹏,段磊,马舟,等. 汽车左右侧边梁加强板冲压工艺优化及回弹控制研究
[J]. 锻压技术,2023,48(12):72-80.

 

Chen P, Duan L, Ma Z,et al. Research on stamping process optimization and springback control for automobile left and right side beam reinforcement plates
[J]. Forging & Stamping Technology, 2023,48(12):72-80.

 


[15]万志远.基于CAD/CAE的A柱内板成形工艺优化及模具设计
[J].锻压技术,2024,49(6):96-101,238.

 

Wan Z Y.Forming process optimization and die design of A-pillar inner panel based on CAD/CAE
[J]. Forging & Stamping Technology,2024,49(6):96-101,238.

 
Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com