Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Spinning process of urea tank for diesel engine SCR system
Authors: Zheng Yuan Guo Yaming Huang Tao Mu Chongli Huang Mingzhi 
Unit: Changchun Equipment & Technology Research Institute Changchun 130012 China 
KeyWords: urea tank necking spinning spinning path feeding ratio 
ClassificationCode:TG376
year,vol(issue):pagenumber:2025,50(6):102-107
Abstract:

In response to the demand of the high-efficient seamless processes for the urea tank of diesel engines SCR system, the pipe blank was subjected to two-passes of reverse flow spinning + shrinkage spinning necking to develop a urea tank that met the design requirements. At the same time, the influences of process parameters such as spinning temperature, spindle speed, feeding ratio and spinning path on the forming quality of spinning necking were explored by experiments. The experimental results show that the hot spinning necking is one of the effective technical approaches to achieve precise forming of 304 stainless steel urea tank. The optimal combination of process parameters is that the radial equal-spaced spinning path is used, the spinning temperature is 750 ℃, the spindle speed is 300 r·min-1 and the feeding ratio is 0.7 mm·r-1. Under this combination of process parameters, the tensile strength of the spun urea tank after solution treatment is ≥525 MPa, the specified non-proportional extension strength is ≥210 MPa, and the elongation is ≥36.8%, which meet the technical requirements. Finally,the internal pressure, air tightness and fatigue experiments are carried out on the spun urea tank, and the results all meet the expected technical parameters.

Funds:
吉林省科技发展计划项目(20210201046GX)
AuthorIntro:
作者简介:郑嫄(1994-),女,硕士,助理研究员,E-mail:zhengyuan1126@126.com
Reference:

[1]辜冬梅. 车用压缩天然气(CNG)气瓶事故风险评估[D]. 成都:西南石油大学, 2013.


 

Gu D M. Accident Risk Assessment of Vehicle-used Compressed Natural Gas (CNG) Cylinders [D].Chengdu:Southwest Petroleum University, 2013.

 

[2]李旺. CNG气瓶热旋压机研发及有限元分析[D]. 秦皇岛:燕山大学, 2010.

 

Li W. R&D and Finite Element Analysis on Hot Spinning Machine of CNG Cylinders[D]. Qinhuangdao:Yanshan University, 2010.

 

[3]刘光军,丁桦,李光宇,等.基于数值模拟的6061铝合金气瓶热旋压收口工艺的优化[J].热加工工艺,2023,52(15):89-93.

 

Liu G J, Ding H, Li G Y,et al. Optimization of hot spinning necking process for 6061 aluminum alloy gas cylinder based on numerical simulation[J].Hot Working Technology,2023,52(15):89-93.

 

[4]王成和,刘克璋,周路.旋压技术[M].福建:福建科学技术出版社,2017.

 

Wang C H, Liu K Z, Zhou L. Spinning Technology[M]. Fujian: Fujian Science and Technology Press,2017.

 

[5]Xia Q X, Xiao G F, Long H, et al. A review of process advancement of novel metal spinning[J]. International Journal of Machine Tools and Manufacture,2014,85: 100-121.

 

[6]Zhang X, Zhao L, Wen T, et al. An optimized neck-spinning method for improving the inner surface quality of titanium domes[J]. Procedia Engineering, 2017,207:1731-1736.

 

[7]杨英丽, 郭荻子, 赵永庆, 等.钛旋压技术研究进展[J].稀有金属材料与工程,2008,37(S4):625-629. 

 

Yang Y L, Guo D Z, Zhao Y Q,et al.Progress on the spin-forming technology of titanium in China[J]. Rare Metal Materials and Engineering,2008,37(S4):625-629. 

 

[8]Liang G F, Wan C Q, Wu J C, et al. In situ obervation of growth behavior and morphology of delta-ferrite as faetion of solidification rate in an AISI304 stainless steel[J]. Acta Metallurgica Sinica, 2006, 19(6): 441-448. 

 

[9]Tan S P, Wang Z H, Cheng S C, et al. Processing maps and hot workability of super304H austenitic heat-resistant stainless steel[J]. Materials Science and Engineering A, 2009, 517(1-2):312-315.

 

[10]Zheng F L,Chen H S,Wang W X,et al. Microstructure and mechanical properties of Al-Zn-M-Cu (7075) alloy tubes prepared via power stagger spinning[J].Transactions of Nonferrous Metals Society of China,2023,33(8): 2287-2302.

 

[11]夏琴香,陈家华,梁佰祥,等.基于数值模拟的无芯模旋压收口工艺[J].华南理工大学学报(自然科学版),2006(2):1-7.

 

Xia Q X, Chen J H, Liang B X,et al. Mandreless neck-spinning technology based on numerical simulation[J]. Journal of South China University of Technology(Natural Science Edition), 2006(2):1-7.

 

[12]马飞.工艺和材料参数对多道次普旋成形影响规律的研究[D].西安:西北工业大学,2005.

 

Ma F. Research on the Effect of Process and Material Parameters on Multi-pass Conventional Spinning[D]. Xi′an: Northwestern Polytechnical University, 2005.
Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com