Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Exploring of rolling cracking mechanism for small-sized thick-walled ring pieces
Authors: Liu Jun Zhu Lin Luo Hongfei Li Dejun Li Zedong Yang Xingbiao Yang Xu 
Unit: GATD-Sichuan Delan Co. Ltd. Deyang 618000 China 
KeyWords: small-sized thick-walled ring pieces ring rolling cracking inner diameter rolling amount rolling geometric model 
ClassificationCode:TG335;V261.3+3
year,vol(issue):pagenumber:2025,50(6):141-143
Abstract:

In order to solve the problem of inner and outer diameter cracking defects that often occurred in the rolling process of aviation ring forgings, first of all, the rolling cracking morphology and the rolling process were observed, and it was found that the cracking was basically evenly distributed on the inner or outer diameter surface, the inner diameter cracking degree was greater than the outer diameter, the cracking basically started from the edges and extended in the axial and radial directions,  the cracking type was basically plastic cracking, and the proportion of cracking for small-sized thick-walled ring pieces was the highest. Then, the cracking mechanism of small-sized thick-walled ring pieces was studied in detail, and based on the rolling process characteristics of small-sized thick-walled ring pieces, a new rolling forming geometric model was established. Finally, an expression for the inner diameter rolling amount suitable for engineering applications was derived, which provides a quantitative basis for the inner diameter rolling amount to analyze and control the rolling cracking of small-sized thick-walled ring pieces, and also provides theoretical support for the formulation of rolling parameters.

Funds:
AuthorIntro:
作者简介:刘君(1982-),男,硕士,工程师,E-mail:liujun5268@sina.com
Reference:

[1]李春天,黄欣.环件轧制技术及其在国内的应用[J].锻压装备与制造技术,2004(5):8-13.


 

Li C T, Huang X. Ring rolling technology & its application domestic [J]. China Metalforming Equipment & Manufacturing Technology,2004(5):8-13.

 

[2]华林,赵仲治,王华昌.环件轧制原理和设计方法[J].机械工程学报,1996,32(6):66-70.

 

Hua L, Zhao Z Z, Wang H C. Principle and design method for ring rolling [J]. Journal of Mechanical Engineering, 1996,32(6): 66-70.

 

[3]华林,梅雪松,吴序堂.环件轧制运动学规律和参数[J].热加工工艺,1998,27(2):20-22.

 

Hua L, Mei X S,Wu X T. On kinematical variables in ring rolling[J]. Hot Working Technology,1998,27(2):20-22.

 

[4]华林,梅雪松,吴序堂.环件轧制中的形状和精度[J].汽车技术,1998(2):30-32.

 

Hua L, Mei X S, Wu X T. Shape and precision in ring rolling[J]. Automobile Technology,1998(2):30-32.

 

[5]华林,梅雪松,吴序堂.环件轧制过程的稳定性[J].重型机械,1999(3):17-19.

 

Hua L, Mei X S, Wu X T. On process stability of ring rolling [J]. Heavy Machinery,1999(3):17-19.

 

[6]朱春东,黄尚宇,张猛.径向辗环过程尺寸控制的新方法[J].锻压机械,1998,33(3):29-31.

 

Zhu C D, Huang S Y, Zhang M. A new method to control ring-rolling deformation[J]. Metalforming Machinery, 1998,33(3):29-31.

 

[7]朱春东,黄尚宇.径向辗环变形的数学模型与尺寸控制方式[J].金属成形工艺,1997,15(5):40-42,48.

 

Zhu C D, Huang S Y. Mathematical model of ring rolling deformation and controlling dimension method [J]. Metal Forming Technology,1997,15(5):40-42,48.

 

[8]董晓传, 吴润谋, 姜玉洁, 等. 2A14 铝合金环件轧制缺陷分析及工艺优化[J]. 塑性工程学报,2022,29(6):113-118.

 

Dong X C, Wu R M, Jiang Y J, et al. Rolling defects analysis and process optimization of 2A14 aluminum alloy ring part[J]. Journal of Plasticity Engineering,2022,29(6):113-118.

 

[9]王龙祥,洪意飞,温彤. 异形环件轧制的表面流线缺陷分析与控制研究[J].模具技术,2019(5):1-6.

 

Wang L X,Hong Y F, Wen T. Analysis and control of surface streamline defect in rolling of irregular ring parts [J]. Die and Mould Technology,2019(5):1-6.

 


[10]张国进,孟阳. 异形环轧件表面线状缺陷分析与仿真优化研究[J].锻压装备与制造技术,2021,56(6):83-88.

 

Zhang G J, Meng Y. Research on analysis and simulation optimization of linear defects on the surface of special-shaped ring rolled parts[J]. China Metalforming Equipment & Manufacturing Technology,2021,56(6):83-88.

 

[11]华林,钱东升.轴承精密轧制理论与技术[M].北京:科学出版社,2017.

 

Hua L, Qian D S. Precision Rolling Theory and Technology for Bearing [M].Beijing: Science Press,2017.

 

[12]胡正寰,华林.零件轧制成形技术[M].北京:化学工业出版社,2010.

 

Hu Z H, Hua L. Technology of Rotary Metal Forming [M].Beijing: Chemical Industry Press,2010.

 

[13]华林,黄兴高,朱春东.环件轧制理论和技术[M] .北京:机械工业出版社,2001.

 

Hua L, Huang X G, Zhu C D. Ring Rolling Theory and Technology[M].Beijing: China Machine Press, 2001.

Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com