Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Optimization analysis on hydraulic system of detachable roller for cross wedge rolling mill
Authors: Xu Yuepeng  Gao Junfeng  Chen Yujin  Yuan Hongxia  Shao Changbin  Chen Xianming  Shi Yiqing  Liu Xiuping 
Unit: China Academy of Machinery Beijing Research Institute of Mechanical & Electrical Technology Co.  Ltd.  Beijing 100083  China 
KeyWords: cross wedge rolling detachable roller hydraulic locking circuit optimization analysis die replacement 
ClassificationCode:TG335
year,vol(issue):pagenumber:2025,50(6):159-167
Abstract:

In order to realize the roller detachability for the cross wedge rolling mill and facilitate the die replacement and heating, the roller end of the cross wedge rolling mill was designed, and the roller was fixed during operation and disassembled during die replacement which was realized by introducing a hydraulic system. Firstly, in order to further get the magnitude of force during the operation of  rollers, the axial load of the die during operation was obtained by simulation analysis, and based on this, a hydraulic locking circuit composed of hydraulic cylinders was designed. When the hydraulic cylinder was not working, the relative position between roller and cross wedge rolling half shaft was not changed due to factors such as leakage and axial impact, ensuring the stability during the cross wedge rolling operation. Secondly, in order to maintain the stability of the hydraulic system under the impact load, the hydraulic system mainly composed of hydraulic cylinders and dual hydraulic control check valve was designed, and optimization analysis was conducted based on its working state under working load. Finally, the hydraulic system was tested by the cross wedge rolling  mill prototype, which verified the feasibility of the system optimization scheme, improved the reliability and stability of the system, saved the time on die replacement, and accelerating the production efficiency of the enterprise.

 
Funds:
AuthorIntro:
作者简介:徐悦鹏(1997-),男,硕士,助理工程师,E-mail:1379043016@qq.com
Reference:

[1]高丙坤,李思奇,白鹭,等.铝合金U形臂的弯曲工艺设计及优化[J].锻压技术,2024,49(3):27-33.


 

Gao B K, Li S Q, Bai L, et al. Design and optimization on aluminum alloy U-shaped arm bending process [J]. Forging & Stamping Technology, 2024,49(3):27-33.

 

[2]赵启淞. 铝合金轧制成形的研究与现状[J]. 世界有色金属, 2022(21): 13-15.

 

Zhao Q S. Research and present situation of aluminum alloy rolling forming[J]. World Nonferrous Metals, 2022(21): 13-15.

 

[3]赵小莲, 何奥平, 张坷星, 等. 楔横轧温度对铝合金连杆预制坯心部质量的影响[J]. 广西大学学报(自然科学版), 2020, 45(3): 578-582.

 

Zhao X L, He A P, Zhang K X,et al. Effect of cross wedge rolling temperature on core quality of aluminum alloy connecting rod preform[J]. Journal of Guangxi University(Natural Science Edition), 2020, 45(3): 578-582.

 

[4]白鹭, 邵长斌, 袁红霞, 等.铝合金楔横轧模具加热控温系统的设计及应用[J]. 锻压技术, 2023, 48(11):174-178.

 

Bai L, Shao C B, Yuan H X, et al. Design and application on heating and temperature control system for aluminum alloy cross wedge rolling mold[J]. Forging & Stamping Technology, 2023, 48(11):174-178.

 

[5]崔丽华, 王宝雨, 胡正寰. 楔横轧铝合金轧件内部空洞演变[J]. 北京科技大学学报, 2012, 34(2): 190-195.

 


Cui L H, Wang B L, Hu Z H. Evolution of internal holes in aluminum alloy parts by cross wedge rolling[J]. Journal of University of Science and Technology Beijing, 2012, 34(2): 190-195.

 

[6]赵梅香, 刘威, 张康宁, 等. 锻造操作机大车行走系统液压冲击改进研究[J]. 锻压技术, 2023,48(12): 206-211.

 

Zhao M X, Liu W, Zhang K N, et al. Research on improvement of hydraulic impact on forging manipulator cart walking system [J]. Forging & Stamping Technology, 2023,48(12): 206-211.

 

[7]马宪亭. 液压缸锁紧回路的可靠性分析[J]. 机床与液压, 2013, 41(20): 159-160.

 

Ma X T. Reliability analysis of hydraulic cylinder locking circuit [J]. Machine Tool & Hydraulics, 2013, 41(20): 159-160.

 

[8]郁成, 徐瑞华, 李朋亮. 提梁机天车液压系统设计方案优选思路[J]. 工程机械与维修, 2013(4): 198-199.

 

Yu C, Xu R H, Li P L. Ideas for the design of hydraulic systems for girder lifter overhead cranes[J]. Construction Machinery & Maintenance, 2013(4): 198-199.

 

[9]刘俊, 刘智, 杨伟, 等. AMESim仿真软件在液压锁紧回路教学中的应用[J]. 机电信息, 2021(20): 68-69,72.

 

Liu J, Liu Z, Yang W, et al. Application of AMESim simulation software in teaching hydraulic locking circuits[J]. Mechanical and Electrical Information, 2021(20): 68-69,72.

 

[10]楚飞, 齐建雄, 周泽人, 等. 可降卸压双向液压锁紧回路及其仿真分析[J]. 液压与气动, 2020(10): 90-94.

 

Chu F, Qi J X, Zhou Z R, et al. Simulation and research of a new double-direction hydraulic-lock circuit with depressure function[J]. Chinese hydraulics & Pneumatics, 2020(10): 90-94.

 

[11]李涛. 铝合金楔横轧轧制技术研究现状[J]. 锻压装备与制造技术, 2014, 49(6): 71-73.

 

Li T. Research status for cross wedge rolling process of aluminum alloy[J]. China Metalforming Equipment & Manufacturing Technology, 2014, 49(6): 71-73.

 

[12]张招,张军改,陈琳,等.楔横轧工艺常见缺陷及模具优化[J].锻造与冲压,2023(7):55-60.

 

Zhang Z, Zhang J G, Chen L, et al. Common problems and die optimization of cross wedge rolling process [J]. Forging & Metalforming, 2023(7):55-60.

 

[13]徐成东. 液控单向阀在液压回路中的合理应用[J]. 中国重型装备, 2018(2): 4-6,10.

 

Xu C D. The rational application of liquid controlled one-way valve in hydraulic circle[J]. China Heavy Equipment, 2018(2): 4-6,10.

Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com