锻压技术

机器人上下料旋压工作站的设计与应用

英文标题：Design and application on spinning station based on robot loading and unloading system

作者：徐平凡肖文勋王哲王文彬

分类号：TP241.2；TH122

出版年,卷(期):页码：2019,44(8):112-115

摘要：

针对传统旋压机人工上、下料存在劳动强度大、成本高、效率低和次品率高等问题，设计了1套机器人上、下料旋压工作站，通过机器人与旋压机的配合，自动完成板型元件的上料、成品工件的下料和精确存放等工序；并针对不同型号尺寸和不同表面处理的原材料加工设计了1套柔性夹具，包括若干爪臂和驱动装置，驱动装置用于驱动爪臂动作，并在爪臂上设有防滑件，防止爪臂夹取工件原料或工件成品时出现松动。整个过程无需人工介入，能有效提高生产效率、减轻劳动强度。设备已应用到实际生产中，员工数从21人降低到5人，1年内收回成本，各项技术指标较好。

For the problems of high labor intensity, high cost, low efficiency and high defective rate caused by the manual loading and unloading of traditional spinning machine, a robot loading and unloading spinning station was designed, and the processes of loading plate, unloading finished products and accurate storage were automatically completed by the cooperation of robot and spinning machine. Then, a set of flexible fixture was designed for processing raw materials of different sizes and surface treatments including several claw arms and driving devices. Furthermore, the action of claw arm was driven by the driving device, and antiskid parts were installed on the claw arm to prevent the claw arm from loosening when it clamped raw materials or finised products. Thus, the whole process effectively improves production efficiency and reduces labor intensity without manual intervention, and the equipment is applied in the actual production to reduce the number of employees from 21 to 5 and recovery the cost within one year. Finally, various technical indicators are good.

基金项目：

广东省青年创新人才项目（2017GkQNCX086）；广东省科学规划课题（2017GGXJK078）；中山职业技术学院重大科技项目（2017KQ01）

作者简介：徐平凡（1983-），男，硕士，副教授 E-mail：pfxu022@163.com

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